New guy feeling a bit lost

Joined
Jul 31, 2011
Messages
3,488
I'll start out by warning people that I'm a bit wordy at times. So bear with me as I try to explain things. My end goal for all of this is to make a crossdraw sheath (I'm a righty) that would be worn just left of the belt buckle for my BK15. I would also like the option of wearing the sheath vertically on my right hip. To me this suggests perhaps a pancake sheath with an "X" type belt loop on the back. Retention would I guess be a strap of some sort

About me: I'm fairly handy, and am kind of a "why not learn to make the thing yourself instead of buying it" mentality type of person. I have no illusions of my skills being amazing, but have found that usually given enough planning and research, even first projects (from making micarta handles, to building knife blocks and custom furniture) can turn out quite well, which is really why I'm here.

I've read through most of the stickys on the subject of sheath making here, and while I haven't learned everything from them yet, I feel its got me started in the right direction for the most part.

Here are my questions so far.
  1. I'm feeling a bit lost on where I should start. Is it too much for a beginner like me to cut their teeth on a sheath like I've described straight away? Should I start on something "simpler" like say... a belt? An altoids tin case? A firesteel loop for my belt?
  2. Leather... there is a bewildering array of leather out there for a first timer like me. I understand I want veg-tanned leather, usually somewhere in the 7-9oz range, but beyond that I'm a bit lost. There is a Tandy leather supply about an hour from me, but I'm staying close to home for the next bit (brand new first time father). Is there a good place to order from online? Which "cuts" do I want? How much leather should I expect to use roughly (seems like I could measure it out, but I don't have a cut-sheet/pattern figured out yet, which is next on my to-do list).
  3. Thread? Do I even need it? It seems that lots of people say that contact cement (weldwood seems most popular) does the actual holding, and the stitching is more or less for show. Is this true? If not, what should I use for thread?
  4. I hear drill bits are bad for making stitching holes. I see needles being used to make holes (usually in a drill press), but are the special "for use with a drill or drill press" needles? Or do you just chuck up a needle and go to town?
  5. Finishes. I understand that this is somewhat of a personal preference area, but what should I be finishing the sheath with?

Anyway, I know that this is a really common question and I'm somewhat sorry to rehash it. I just feel a bit lost.

Thanks for the help everyone :).
 
Hey ocnLogan,

Sounds like a fun project!

The first thing I would suggest is doing a mockup with pattern paper so you know exactly what pattern cuts you'll have. This will also inform you big time on how much leather you will need, so you don't buy too little or way too much for the project. (8 or 9 oz sounds right.) This will save a lot of wasted leather and frustration! Keep in mind the leather you'll be working with is thicker than the patter paper, but the difference in transfer will be minor. Since I purchase my leather locally, I don't have a lead online for you, but I'm sure it's available if you check around online. I wouldn't worry too much about which cut of leather on a first time project, other than maybe staying away from flank pieces if possible, as they can have funky wrinkles and stuff.

It's a great idea to cement everything together once you've checked that all the leather cutouts fit together like expected. Clothes pins or similar can help keep it all together while it sets. I like to mark and make my stitch holes after this.

You do need thread. This is what ultimately holds the whole thing together over time. More specifically, you need waxed artificial sinew, when doing it by hand. A spool that will be enough for several projects can be had at your local fabric/craft store most of the time, as well as leather stitching needles.

A leather awl is important for making your stitch holes. This cuts/moves the leather in each hole rather than removing it completely like a drill bit. I'd imagine a web search can find what you're looking for.

I like using a leather oil like Obenauf's to protect leather sheaths after construction.

Good luck!
 
I've used both latigo and vegetable-tanned leather for my sheaths. Latigo isn't recommended as the dye in it can run, but I seal my sheaths inside and out with SnowSeal, so whatever chemicals are in the leather won't affect the knife, and the sheaths won't absorb moisture. I use waxed nylon thread and double-stitch with leather (rounded tip) needles from each side (also called the cobbler's stitch). I use an awl sometimes but with thick leather a 1/16th inch drill works, too. A good welt is essential to keep the edge from cutting through. Usually I make a pattern from light cardboard. There are lots of good books around on leather working. There are some real artists around (check this forum) who make gorgeous, functional sheaths. Mine are just, well, functional:o.
 
Should I start on something "simpler" like say... a belt? An altoids tin case? A firesteel loop for my belt? YES!!!
It is inevitable ... you will make mistakes....they will teach you how to improve next time.
Make those mistakes on small items and hopefully you will see lots of positives & be encouraged to try better next time.
Make those first-timer mistakes on a large complicated item and you are likely to be discouraged - not to mention out of pocket.
There is plenty of free leather around (Or very cheap from Op shops) to build your skills. I started making small pocket knife pouches out of leather 'rescued' from worn out leather boots.
 
Should I start on something "simpler" like say... a belt? An altoids tin case? A firesteel loop for my belt? YES!!!
It is inevitable ... you will make mistakes....they will teach you how to improve next time.
Make those mistakes on small items and hopefully you will see lots of positives & be encouraged to try better next time.
Make those first-timer mistakes on a large complicated item and you are likely to be discouraged - not to mention out of pocket.
There is plenty of free leather around (Or very cheap from Op shops) to build your skills. I started making small pocket knife pouches out of leather 'rescued' from worn out leather boots.

OP: Hobby Lobby or Michaels if there is one near you - "remnant bags" are really cheap (like $5 I believe) and if you dig around you'll find bags with pieces large enough for small projects.
 
Hobby Lobby will also have some waxed thread suitable for starting out and you can even pick up some stamps there as well.

Chris
 
Hobby Lobby will also have some waxed thread suitable for starting out and you can even pick up some stamps there as well.

Chris

Yep, probably get a whole starter set up of the basics.
One note on Weldwood: a while back they went from round plastic bottles to oblong glass ones. At first I thought "cool, old school". But they changed the brush that's inside the bottle too. In the plastic bottle it was a black poly brush on a metal tube, the new bottles have some thick harder plastic brush on a plastic stem. The new brush might as well be a plastic rod - doesn't spread the glue very well, just globs it on. SO, while you're at Hobby Lobby buy a bag of "craft and glue" brushes - they're $1.50 for 6.
 
On the type of sheath for your project I'm not sure a pancake would be the right style. You might go with two different sheaths. Pancakes excels at the crossdraw however as a vertical sheath it is much more bulky than need be, kinda clunky looking. On the stiching you have it backwards. Glueing holds everything in place till you sew. The sewing is not just for looks. The glue also binds multiple layers together well and helps produce a smooth edge. I use a Weldwood product the one in the green can, works extremely well without the brain killing stinkies of the regular Weldwood. It also spreads much better and thins with water. I use disposable foam brushes from Hobby Lobby. With a proper contact cement no clamping is necessary. Put on both sides allow to dry or set and then press together. I tap with a smoothly dressed hammer. Leather you want 7/8oz veg tan for a sheath. I finish with a light coat of warm neatsfoot oil followed a few hours later with a light coat of Fiebings Bag Kote. Everybody has their favorite finish and I've played with just about all of them including home made conncotions. This is what I've settled on when the project has my name on it.
 
Its worth the drive to Tandy for leather. You can usually get some specials in the store on goods that may have some holes or branding marks really cheap. The parts that get cut out are good for welts or practicing stamping. Patience and practice and attention to detail will get you going in the right direction. There are outstanding people in this forum that will always be happy to help.
JB
 
Thanks for the responses everyone, I really appreciate the help :).

I've responded to each of you below, but thought I'd put my questions up to save everyone some reading (and make sure the questions don't get lost below :)).

My main question now is about which tools. I've looked through the frugal leather craftsman thread, and it looks like the only thing I really might want is an stitch groover (since it appears there is not really good alternative). Are there any inexpensive ones that are worth the money? I figure I'll use a fork for stitch spacing, and will use my normal drill and chuck up a #17 in brad (seems similar to the awls that I've seen so far) and see how that makes the holes.

Any knife can cut the leather, then I believe I mostly just need to figure out the finish.

And of course come up with the patterns first :).

Thanks again for all of the help.

Hey ocnLogan,

Sounds like a fun project!

The first thing I would suggest is doing a mockup with pattern paper so you know exactly what pattern cuts you'll have. This will also inform you big time on how much leather you will need, so you don't buy too little or way too much for the project. (8 or 9 oz sounds right.) This will save a lot of wasted leather and frustration! Keep in mind the leather you'll be working with is thicker than the patter paper, but the difference in transfer will be minor. Since I purchase my leather locally, I don't have a lead online for you, but I'm sure it's available if you check around online. I wouldn't worry too much about which cut of leather on a first time project, other than maybe staying away from flank pieces if possible, as they can have funky wrinkles and stuff.

It's a great idea to cement everything together once you've checked that all the leather cutouts fit together like expected. Clothes pins or similar can help keep it all together while it sets. I like to mark and make my stitch holes after this.

You do need thread. This is what ultimately holds the whole thing together over time. More specifically, you need waxed artificial sinew, when doing it by hand. A spool that will be enough for several projects can be had at your local fabric/craft store most of the time, as well as leather stitching needles.

A leather awl is important for making your stitch holes. This cuts/moves the leather in each hole rather than removing it completely like a drill bit. I'd imagine a web search can find what you're looking for.

I like using a leather oil like Obenauf's to protect leather sheaths after construction.

Good luck!

Thanks, I hope that it will be a good experience, and that I'll learn a bunch from the project. I tend to like to try to pick up new hobbies every year or two, and I think maybe leatherworking would dovetail nicely into the "knife" hobby that I picked up a few years ago :p.

I've started playing around with making patterns from some cardboard boxes I have laying around. Maybe I'll snap a photo of them sometime and see what people think of them. I'm kind of shooting in the dark right now, and seeing what makes sense.

And I've seen in many of the other posts that thread is indeed needed, but there seems to be some disagreement on the type. You mention here that waxed artificial sinew is what would be best for hand stitching, any reason why that's better than the other options?

Can you explain why it is that removing leather from the holes is bad? I'm all for listening to the advice, I just like to know the "why" for things :).

I've used both latigo and vegetable-tanned leather for my sheaths. Latigo isn't recommended as the dye in it can run, but I seal my sheaths inside and out with SnowSeal, so whatever chemicals are in the leather won't affect the knife, and the sheaths won't absorb moisture. I use waxed nylon thread and double-stitch with leather (rounded tip) needles from each side (also called the cobbler's stitch). I use an awl sometimes but with thick leather a 1/16th inch drill works, too. A good welt is essential to keep the edge from cutting through. Usually I make a pattern from light cardboard. There are lots of good books around on leather working. There are some real artists around (check this forum) who make gorgeous, functional sheaths. Mine are just, well, functional:o.

Thanks for the info on the cobblers stitch, it looks like something I could pull off :). And forgive my ignorance, but I have looked up latigo leather, but are there any reasons why I'd "want" it over veg? Is it cheaper? Easier to work with? I see that its a combination tanned leather, I'm just not sure what that means to someone like me yet. I'm not planning on doing any tooling or stuff like that at this point if that helps at all.

Should I start on something "simpler" like say... a belt? An altoids tin case? A firesteel loop for my belt? YES!!!
It is inevitable ... you will make mistakes....they will teach you how to improve next time.
Make those mistakes on small items and hopefully you will see lots of positives & be encouraged to try better next time.
Make those first-timer mistakes on a large complicated item and you are likely to be discouraged - not to mention out of pocket.
There is plenty of free leather around (Or very cheap from Op shops) to build your skills. I started making small pocket knife pouches out of leather 'rescued' from worn out leather boots.

I figured this would be the case. Any advice on which type of project that I should tackle first? And sadly I don't have any spare leather around like that, but it sounds like I might be able to get some scraps from Michaels/Hobby Lobby to do kind of the same thing.

OP: Hobby Lobby or Michaels if there is one near you - "remnant bags" are really cheap (like $5 I believe) and if you dig around you'll find bags with pieces large enough for small projects.

Hobby Lobby will also have some waxed thread suitable for starting out and you can even pick up some stamps there as well.

Chris

The nearest hobby lobby to me is actually just as far as tandy, but there is a Michaels only 5-6 miles from me. I'll try stopping by there first, to see what I can find there. Sounds like at least some thread, perhaps some remnants/scraps, and maybe if they have any finishes there. Then

Yep, probably get a whole starter set up of the basics.
One note on Weldwood: a while back they went from round plastic bottles to oblong glass ones. At first I thought "cool, old school". But they changed the brush that's inside the bottle too. In the plastic bottle it was a black poly brush on a metal tube, the new bottles have some thick harder plastic brush on a plastic stem. The new brush might as well be a plastic rod - doesn't spread the glue very well, just globs it on. SO, while you're at Hobby Lobby buy a bag of "craft and glue" brushes - they're $1.50 for 6.

Good note on the weldwood. I'll see which bottles they have, and if its the wrong one, I'll grab some brushes :).

On the type of sheath for your project I'm not sure a pancake would be the right style. You might go with two different sheaths. Pancakes excels at the crossdraw however as a vertical sheath it is much more bulky than need be, kinda clunky looking. On the stiching you have it backwards. Glueing holds everything in place till you sew. The sewing is not just for looks. The glue also binds multiple layers together well and helps produce a smooth edge. I use a Weldwood product the one in the green can, works extremely well without the brain killing stinkies of the regular Weldwood. It also spreads much better and thins with water. I use disposable foam brushes from Hobby Lobby. With a proper contact cement no clamping is necessary. Put on both sides allow to dry or set and then press together. I tap with a smoothly dressed hammer. Leather you want 7/8oz veg tan for a sheath. I finish with a light coat of warm neatsfoot oil followed a few hours later with a light coat of Fiebings Bag Kote. Everybody has their favorite finish and I've played with just about all of them including home made conncotions. This is what I've settled on when the project has my name on it.

Thanks for the detailed response.

What makes the pancake sheaths so bulky? Is it the number of layers of leather required, or is it the extra stitching on the sides? Speaking of that, what is a good amount of space to allow on each side of the knife for stitching?

What type of sheath would you recommend for the "non-crossdraw" sheath? The idea with the combo sheath was that I might want to switch the sheaths orientation depending on the outing/what I was doing. The BK15 has a pretty narrow chord, and the cardboard pattern I made last night didn't "seem" too bulky, but I admit I could be doing things wrong.

Its worth the drive to Tandy for leather. You can usually get some specials in the store on goods that may have some holes or branding marks really cheap. The parts that get cut out are good for welts or practicing stamping. Patience and practice and attention to detail will get you going in the right direction. There are outstanding people in this forum that will always be happy to help.
JB

Good to know. I'll see if I can get out to tandy at some point in the future.
 
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ocnLogan,

Glad to help!
A waxed product (whether or not it's called artificial sinew, some are just labeled waxed thread and come in various colors, I like the natural sinew color for most jobs) works well for a hand stitch job. It'll thread through easily, but more important, stay tighter in the last stitch as you move along, lay nicely, and probably last longer in any adverse conditions the sheath may be subject to.
I don't like using a drill bit (which I've done before) for my thread holes, as after you finish the project, (or as you are stitching along) the leather doesn't close up around the thread like it will with holes made with an awl. I think thread holes made with an awl provide a more finished look, and are probably more resistant to the elements. It's also harder to keep the stitch tension consistent if there is little to no resistance in the previous stitch(es) which is usually the case when using a drill bit to make the holes.

Good luck!
 
Thanks for the explanation :).

I stopped by Michaels today and grabbed a bag of remnants for $7, as well as two small amounts of waxed thread and artificial sinew (thought I'd try them both and see which I preferred before getting a larger spool). And tonight I'll be playing around with more cardboard patterns , as well as seeing if I can come up with a project that will work with the leather I got in the remnants bag.

Sadly, they had no contact cement, or leather groover (not that I was really expecting a groover).

Looks like I'll be ordering a groover, contact cement, and some needles.

Any input on inexpensive groovers, and which size/type of needles I'll be needing?
 
If you are pre-forming your holes (whether with a sharpened awl, drill, or punch) you will want harness needles which have a rounded head. They are not sharp.

I use C.S. Osborne Harness Needles, sized 517-1 (size 1) and these tend to work well for me. You may find that you prefer a slightly smaller diameter (Higher gauge and size number) but I'd suggest that you try a size 1. I have some 517-4 needles which I feel are too fine for thicker threads and leather. I use 5 strand linen thread.
 
Off on a bit of a tangent here, bear with me :)

Enjoy the doing. Don't be in a rush for results. Projects always come out better when you take your and enjoy the whole process.

The making of the piece should give you as much joy and the finished product.

Back to your regularly scheduled discussion :)
 
I hope this shows well in HTML format. . .

After a bit of research, here's a summary of the harness needle sizes offered by C.S. Osborne. Yet, the key is making sure that the eye is just large enough to accept your tapered thread.

Needle%20Detail.png
 
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Thanks for the information on the needles :). I am indeed planning on making the holes after the sheath has been cemented together, and then stitching it up after that, so the harness needles are exactly what I'm looking for.

And thanks for the reminder to not get too caught up in things. The reason that I do projects is to enjoy them, and learn new skills/hobbies, so I have every intention of taking it slowly and getting enjoyment out of it. Also, I've been contemplating making my own sheaths and doing some basic leatherwork for close to two years now (on and off), and finally got up the nerve to start looking into it this week. That said, I don't think I'll be finishing this project up very quickly, even if I am getting started on things right now.

Tonight while watching some TV with my wife I practiced making some patterns (simple pouch sheath) for my Mora (on cardboard), and then transferred one to an almost perfectly sized scrap piece. I just need to get the groover and needle and I'll be able to stitch it up as my first practice project.

Thanks for the help everyone :).
 
Lowe's and Home Depot carry Weldwood. As far as a Groover it's going to be pretty much Craft Tools (Tandy). Seems a lot of suppliers use the same images from Tandy when they carry them. I checked Osborne's site (https://www.osborneleathertools.com/) because I don't recall ever seeing one by them and couldn't find one.
Three options from Tandy are the Adjustable, EZ Adjust, and Pro Stitching Groovers. You can get them from Tandy or do some price shopping (check on shipping when you compare...). The difference between the first two is the EZ can be adjusted without a mini screw driver. The Pro can also be adjusted by hand and it puts the blade in the center and the guide on the side. It has a straight edge that the blade can be swapped for so it can also be used for decorative creasing/edge lines. A matter of preference but you can use the creaser instead of the groover. A downside is the chuck on the Pro needs to be checked frequently because it tends to come loose.
The groover and creasing are two things to be sure to take your time and be cautious on. You'll notice the texture in the leather will sometimes want to guide them astray... You got some remnants so when you do get a groover you should have plenty of scrap to practice on a get a feel for it.

Terence

edit again: One other note: the blade/gouger on the Pro cuts about twice as wide a trough or gouge as the Adjustable/EZ Adjust which may cause some trouble getting straight stitching lines. I hope that doesn't point you in too many directions.
edit: Here's a work in progress where I used the Pro with the crease edge instead of the blade. Like I said, it's a matter of preference.
IMG_1597.JPG
 
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Lowe's and Home Depot carry Weldwood. As far as a Groover it's going to be pretty much Craft Tools (Tandy). Seems a lot of suppliers use the same images from Tandy when they carry them. I checked Osborne's site (https://www.osborneleathertools.com/) because I don't recall ever seeing one by them and couldn't find one.
Three options from Tandy are the Adjustable, EZ Adjust, and Pro Stitching Groovers. You can get them from Tandy or do some price shopping (check on shipping when you compare...). The difference between the first two is the EZ can be adjusted without a mini screw driver. The Pro can also be adjusted by hand and it puts the blade in the center and the guide on the side. It has a straight edge that the blade can be swapped for so it can also be used for decorative creasing/edge lines. A matter of preference but you can use the creaser instead of the groover. A downside is the chuck on the Pro needs to be checked frequently because it tends to come loose.
The groover and creasing are two things to be sure to take your time and be cautious on. You'll notice the texture in the leather will sometimes want to guide them astray... You got some remnants so when you do get a groover you should have plenty of scrap to practice on a get a feel for it.

Terence

edit again: One other note: the blade/gouger on the Pro cuts about twice as wide a trough or gouge as the Adjustable/EZ Adjust which may cause some trouble getting straight stitching lines. I hope that doesn't point you in too many directions.
edit: Here's a work in progress where I used the Pro with the crease edge instead of the blade. Like I said, it's a matter of preference.
IMG_1597.JPG

Thanks for the response on the groovers, it has been the part that I'm most confused on. I see many models by what appears to be different brands (or at least labels, as they all look very similar). Are there any real differences? Also, is the different geometry of the "pro" noticeably better? I get how they both work, I'm just not sure which one "should" be better, having never used either style before.

And yep, I've been playing with remnants, and am trying to get a feel for making patterns at the moment. I have a very simply pouch sheath (without a belt loop at the moment) for my Mora, and a small belt pouch that holds a firesteel and mini-altoids tin just about finished. I hope to get all of my truly awful beginners mistakes out of the way on these (and maybe a few more) projects, before I really mess up some nicer leather.

Thanks again for all of the help :).
 
Had to double check on the size of the groove and went ahead and took a photo, they look to be about the same size: (Adjustable on the left Pro Crease then Gouger on the right)
IMG_1599.JPG

As for geometry I like the Pro because the cutting is done at the center as opposed to on the side with the Adjustable. But really, it's like anything, the more you use it the more you get used to it and feels natural. I'm sure a lot of the more experienced guys here who have only used the side type will tell you it's perfectly natural and I'd believe them.

Terence

edit: Different Models, hopefully someone else will chime in but I see a lot of different suppliers selling the Craft Tool ones. I'm not aware of anyone else out there that makes one, but that's just my lack of knowledge not that there aren't other makers out there.

edit: Maybe this is a more clear picture. They're sitting where they would be oriented to the leather.
IMG_1601.JPG
 
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Thank you for the explanation, and for the detailed and clear photos.

I'm thinking the Pro might be easier for me to get used to, and the tool-less adjustments seem like they would be good. I can handle re-checking a chuck before I do something (a habit from other tools as well). Now just to choose which version :).

Thanks again :).
 
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