- Joined
- Dec 10, 2011
- Messages
- 30
Hello Everyone,
I recently decided to try and make a knife out of an old Nicholson file that lost it's swagger. I had a vise, a hacksaw, cordless drill, some other files that still could cut, some sandpaper and a mousepad. I made a little coffee can forge with a propane torch and ashes from the fire place. The handle is virgin maple from a hardwood floor I recently installed. I read a little about the annealing process and heat treating 1095. So, I annealed the file and got to work. After many hours of filing I had what looked like a knife. I then took the file knife to some sand paper on the mosepad and started to get a convex going. When I got close to a sharp edge, I fired up that little forge and heated up the blade to non-magnetic, let it soak for about 5 min, and quenched it immediatly into some veggie oil for a 1..2..3..4..5...pull...1..2..3..4..5..back in for another 5 seconds and did this until cool to the touch. I then sanded the blade to get it semi polished and stuck it in the oven at 400 for one hr and let it air cool, then back in for another hr at 425. When cool, I polished the blade again and honed the edge to razor sharp. Then I used some 2 ton epoxy and aluminum nails to attach the scales. I then proceeded to sand that little handle all night long till it was down to 1000 grit. After that I let it soak in linseed oil overnight. I awoke that next morning to find that this file knife looked pretty darn cool for my first attempt with basic tools. The edge retention is surprisingly pretty good. I batoned thru some oak, made some fuzzy sticks and it throws sparks with the ferro rod. No rolls in the edge and still shaving hairs. I got some praise from my family and friends, and then was asked to make one for my brother, one for my fishing buddy, one for my backpacking group i hang with. Now my Dad wants one. Now, I am not the person to say no, BUT, this was a long process. I actually quite enjoyed making it. I am now in the process of trying to find a grinder to speed things up. So I was on Cleveland Craigslist and found a Blademaster 2x72 for sale, but was sold to a member here just a few days ago
...Anyways, I found a older 3 wheel craftsman 2x42 for 90 bucks and bought it. So now I think I have a opened up a can of worms. Today I went online and ordered some belts, kydex, ferro rods, more files and Aldo sent me some steel. Thanks again Aldo!!! Well, I think I will be busy for awhile. Hey, couple questions for you all...
I dont see the "go advanced" to upload pics, anyway to remedy that? I would like to share some photos...
Any comments or tips on grinding freehand with a old 3 wheel craftsman?
Any makers close to Mentor, Ohio?
Thanks, and by the way, this forum is very informative. Keep up the good work fellas. Ill post some more pics of future work when in progress.
Take Care and god bless,
Adam
http://s1169.photobucket.com/albums/r520/all4corbs/
I recently decided to try and make a knife out of an old Nicholson file that lost it's swagger. I had a vise, a hacksaw, cordless drill, some other files that still could cut, some sandpaper and a mousepad. I made a little coffee can forge with a propane torch and ashes from the fire place. The handle is virgin maple from a hardwood floor I recently installed. I read a little about the annealing process and heat treating 1095. So, I annealed the file and got to work. After many hours of filing I had what looked like a knife. I then took the file knife to some sand paper on the mosepad and started to get a convex going. When I got close to a sharp edge, I fired up that little forge and heated up the blade to non-magnetic, let it soak for about 5 min, and quenched it immediatly into some veggie oil for a 1..2..3..4..5...pull...1..2..3..4..5..back in for another 5 seconds and did this until cool to the touch. I then sanded the blade to get it semi polished and stuck it in the oven at 400 for one hr and let it air cool, then back in for another hr at 425. When cool, I polished the blade again and honed the edge to razor sharp. Then I used some 2 ton epoxy and aluminum nails to attach the scales. I then proceeded to sand that little handle all night long till it was down to 1000 grit. After that I let it soak in linseed oil overnight. I awoke that next morning to find that this file knife looked pretty darn cool for my first attempt with basic tools. The edge retention is surprisingly pretty good. I batoned thru some oak, made some fuzzy sticks and it throws sparks with the ferro rod. No rolls in the edge and still shaving hairs. I got some praise from my family and friends, and then was asked to make one for my brother, one for my fishing buddy, one for my backpacking group i hang with. Now my Dad wants one. Now, I am not the person to say no, BUT, this was a long process. I actually quite enjoyed making it. I am now in the process of trying to find a grinder to speed things up. So I was on Cleveland Craigslist and found a Blademaster 2x72 for sale, but was sold to a member here just a few days ago
I dont see the "go advanced" to upload pics, anyway to remedy that? I would like to share some photos...
Any comments or tips on grinding freehand with a old 3 wheel craftsman?
Any makers close to Mentor, Ohio?
Thanks, and by the way, this forum is very informative. Keep up the good work fellas. Ill post some more pics of future work when in progress.
Take Care and god bless,
Adam
http://s1169.photobucket.com/albums/r520/all4corbs/
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