I agree, most interesting. I can see brass handled khukuris, but aluminum? I can see that the handle would be lighter, but would wonder if having such a handle would transmit more contact shock to the user, as well as being more easily scratched up and deformed. Another potential issue would be the electrochemical interaction between the aluminum handle and the steel blade and tang if the khuk were exposed to the appropriate "salt" solutions, which, if I recall my high school chemistry correctly, would result in corrosion happening.
Is Cliff Stamp around? I'd like to hear his opinion on this. Any chemical engineers/chemists around? Your opinions also appreciated.
I would definitely like to hear the field report on this khukuri when it has been thoroughly tested.
Harry