new to knife sharpening and belt sanders

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Dec 8, 2024
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Hi, I am new to knife sharpening and wondering what size belt, 2 inch or 4 inch is easiest to start out on if I wanted to sharpen kitchen knives, paring knives, scissors and then work up to garden tools like chain saw blades, lawn mower blads, etc. Thank you!
 
Don't. Get a book on sharpening (there are lots available on-line), invest in a set of good hones or one of the guided sharpeners.
 
Sharpening a chain saw chain on a belt gridner?!? That is crazy talk!

I like the DON'T advise.

By some sharpening stones and gain some muscle memory with repetitive use.
 
The slower the better, so hones are a good idea, or if you have the money to spend a system like the wicked edge is easy.
For chain saws there is a guided grinding stone for dremels that I have found works well. Fast but hard to scew up and chain saw chains are relatively cheap if you do.
But before you start, you need to understand what you are trying to do. So some reading on sharpening will do wonders.
 
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I bought a Work Sharp belt system a few years ago, and while it works quickly, it also causes things to go sideways just as, if not more quickly. I have since walked things back, got loads of different sharpening stones, and forced myself to learn how to do things with manual stones to learn proper sharpening skills. While I'm not great, I now understand the basics and can now use the belt system with a LOT more confidence. I rarely use it though, as I moved over to the KO3 Pro Hunter system, and PDT CBN stones, which allow me to sharpen pretty much any steel.
 
Nothing wrong with practicing angles on cheap knives with belt sanders. You will learn that it is easy to burn an edge on a sander. The biggest mistake people make with machine sanders is putting to much pressure on the knife. But it's a good way to learn to maintain proper angles. I just would not do it on a nice knife. I use belt sander to reduce the thickness of the knife near the edge. Basically, a reprofile, which means I am removing a lot of metal. But after I do that, I finish sharpen by hand.
 
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Nothing wrong with practicing angles on cheap knives with belt sanders. You will learn that it is easy to burn an edge on a sander. The biggest mistake people make with machine sanders is putting to much pressure on the knife. But it's a good way to learn to maintain proper angles. I just would not do it on a nice knife. I use belt sander to reduce the thickness of the knife near the edge. Basically, a reprofile, which means I am removing a lot of metal. But after I do that, I finish sharpen by hand.

Yes, but for MOST people, they won't do enough knives to learn proper geometry and muscle memory..... Heck, idk IF I even know what I'm doing, half the time.
Stay away from the grinders

*best advice I can give...get some good sharpening stones, learn freehand.
My dad taught me when I was 8, or younger.

Next best, get a guided system. (I don't have one)
 
Get a Spyderco Sharpmaker or at least watch the instruction video on it to see how easy it is to use. You wan't ruin knives with it like you would with a belt sander.
 
Get a manual fixed blade sharpening system that works for you first. Something like this, you can learn on. People kept telling me to learn free hand. I personally can’t tell the difference between 17deg and 20 degrees using my hand. I’ve fixed several knives that people free handed, that “knew” what they were doing. With a fixed blade system, I could see how uneven and inconsistent free hand was for me and many others. I can get any normal knife I use daily, more then sharp enough for normal tasks. Diamond stones are the most consistent when I checked them when switching stones. Sharpening snobs told me it wasn’t good enough, however it works good for me and I’ve never had a complaint from family or friends I sharpen knives for.


If you want to try a belt sander I use one of these to fix angles on knives that are really fubar. In other words, the angles were so far off I didn’t feel like spending an hour getting it back to where, literature said it should be or a good general angle on old knives from junk stores or old military knives. I also have a leather strop I use on mine to clean up knives that are a bit dull. Once I get a good established angle I hardly ever use more than a strop with diamond paste for a quick touch up.


If you think you need to try a larger belt sander, get an angle guide and finer grit belts to start with. It’ll be slower but also harder to mess up a knife. I use one of these with a metal conditioning belt to clean up rusty old knives.


 
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Harbor freight 1x30 belt sander. Belts from Lee valley. When you can shave with a butter knife, move on to your better ones. This all assumes you understand basic edge geometry, as well as heat abatement.
 
Almost everywhere I read says sharpening on a powered belt grinder is bad. But I never saw those until years after I had already started doing it. I still do it. But I know the pitfalls of powered sharpening (i.e. excessive heat buildup, negatively affecting heat treatment) and how to mitigate them:

1) Use ceramic belts, not aluminum oxide;
2) Do not use the platen backed section of the belt, use the slack section;
3) Do not push hard or make slow passes, instead make quick passes with light pressure;
4) Do not go to a very high grit, as higher (i.e. finer) grits are faster to generate heat with, and thus easier to negatively impact your edge's heat treatment.

In my knife making, I grind thin blade geometry (for performance and ease of sharpening), and then sharpen the edge bevel geometry on 36 grit, followed by cleaning it up on 120 grit, and then 220 grit belts. Straight off the grinder my edges are slightly convex due to using the slack belt, paper slicing sharp, and ready to work. However, I also do some freehand honing and stropping before sending them out, at a slightly higher angle than the primary edge bevel, resulting in a small microbevel. All freehand, so no angle measurements, other than to say that the primary edge is usually an estimated "couple/few" degrees below 20 per side, since the microbevel is often done using the Sharpmaker in the 20° per side slots.
 
what size belt, 2 inch or 4 inch is easiest to start out on

Use a two 2 inch belt. 4 inch belt is liable to increase your edge contact time with the abrasive on each pass, which can make it harder to control heat buildup.

But I don't see how you're going to use a belt grinder to sharpen chainsaw blades. And might be better off using an angle grinder with flap disks to sharpen lawnmower blades.
 
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