OOPS! *WARNING* Graphic Rust

Steely_Gunz

Got the Khukuri fevah
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May 9, 2002
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Ever do something ridiculously bone-headed? Of course you have;) Don't lie.

OK, so have you ever done something bone-headed with a knife? Again, don't be trying to tell me pork pies;) We all have.

Alright, have you ever done something so catastrophically bone-headed TO a knife that you thought to yourself, "Ughhh...How am I gonna fix this screw up?"

Let me introduce you to mine:o



OK, go ahead and get it out of your system. I'll wait;)
Good? Alrighty.

What you are seeing here my favorite kindling knife...actually, it works in a pair with an ASTK. It's a KLVUK that I use as a beater khuk around the backyard. For fun, I scrubbed off the quasi protective black scale to see what it looked like underneath. This was no big deal as I usually use the knife enough to keep anything from forming, and I always keep my work blades wiped down with a bit of oil after I lazily knock the dirt and/or bark off of them.

For the better part of 2 years this affordable little user was my go-to. That included gathering kindling outside during the 8" snowfall we got last week. See where I'm going with this?:o

As the snow was coming down, I was out in the cold (under dressed and hasty) trying to hurry up and replenish my kindling before it got too deep to wade out in. I was using an axe to split some logs, then I would take the ASTK and blast them into smaller pieces and then use the KLVUK to split those pieces into something that would catch readily. Well, my cheap ol' axe just stays out in the elements. I usually bring my khuks with me back by the fireplace inside. In my haste, I must have knocked the KLVUK off the splitting log and into the snow. With an armful of 60lbs of loose logs, kindling, and twigs, I didn't realize that I had forgotten my knife. The ASTK was stuffed in my belt.

By the time I realized what I had done, the snow was well over 8" deep, and I knew I wasn't going to be able to find the KLVUK. I didn't see it sticking out of the stump.

Yesterday, the snow finally melted after 3 or so days, and what I found is what you see here.

So, I decided to see what could be done with it:D

The KLVUK was never a "pretty" knife. It's a user, so it's not like I needed to get it back to mirror shine. I just didn't want the rust to ruin it.

I started with some oil and some rough sandpaper. The actual grit, I have no idea. I was using some I had on hand. But it was rough enough, it was what I had used to sand off the glue on my kitchen floor before installing some vinyl tile.
Surprisingly, the orange rust came off quite easily. I followed it up with a "medium/fine" sanding sponge with a little oil on it. I took the opportunity to sand on the handle a bit. It was still a little "rustic" for my liking. Once I started doing that, I decided to take buttcap to the grinder as it wasn't super flush (remember, the KLVUK is a USER grade khuk. The buttcap is cosmetic) and it would only talk literally 20 seconds to fix. I even used a bit of super glue to fill a tiny gap at the handle/bolster junction.

So after less than 20 minutes (I'm a very impatient and lazy guy when it comes to detail work. You aren't going to catch me fiddling with something much longer than "good enough"), I was left with this:



Not too shabby, right? :) Perfectly serviceable.

However, now I felt that I owed the neglected little khuk a bit of an upgrade. Using the fine side of the sanding sponge, a pocket sharpening stone, a butcher steel, and a scrap piece of leather as a loaded strop, I got the edge to pop hair. I had some wood sealant laying around that I had used on my fence, so i coated the handle in that. The wood drank it in deeply, so every couple of hours I would lazily brush a coat on. After 2 or 3, I took it out of the garage and set it by the fire place to warm and dry. The heat seemed to really activate the sealant and the handle glossed to a nice sheen (yet not slippery at all).

After that, I figured the knife deserved a little bit of a pantina to help protect it from any future abuse. I noticed that fireside rest had heated the blade up enough for vinegar to set in, and I remembered the big jug of "expired" vinegar than my wife had wanted to throw out, but I had hidden in the back of the pantry;)


After a quick splash and rub, I set the KLVUK back by the fire to let the heat activate the vinegar a little more. An hour or so later, I rinsed it off, polished the edge on my little strop, and called it good:thumbup:

So, this thread isn't really touting any skillset of mine. I don't really HAVE any skills. However, with just a minimal amount of time, effort, and the most basic of tools, I was able to fix a major dunderheaded boo-boo.

I'm happy to report that the KLVUK seems content with its refurbishment and is looking forward to getting back to work this weekend. Next time I'll be sure to do a bit better when it comes to a headcount:o

The only downside is now my well used and loved 15" ASTK is whining for a spit and polish as well. It was used to being the prettier of the two Splitting Buddies. I guess I'll see what I can do this weekend;)
 
Nice KLVUK rescue story. Thanks for sharing.

When they make a movie out of it. Which actor would you like to play your role? :D
 
I'd say it came out better than it went in.

You sinned badly losing it but I think you more than made up for your indiscretion by giving it a little love and upgrade.

It actually looks a lot like mine now and I never left mine in the snow. YET.

I've been using my 18" CAK for kindling and I keep meaning to bring it back in for a clean up but it's doing fine.
I drag the wood into the garage, we have more rain than snow but still cold, old bones don't like the cold much anymore.
So I needed worry about losing it in the snow. I got an extra wood stove I really should set it up out in the garage so I can heat the joint up a little bit. That sounds like a good plan now that I ponder it some.

Well done Jake.
 
This whole endeavor has inspired me to fix up a couple of knives.
My in-laws brought me back a seax made in Ireland from...well, from Ireland:D I've had it for about a decade. While the edge is not sharp, the steel seems to be thick enough to make it a functional weapon. It's sat at the bottom of my Trunk o' Knives for about 10 years.

The only issue is that while the tang is a good 3/16" thick and runs 5/6 the way through the handle, they elected to spot weld a thread at the end so that the keep would just screw on. Compound that with the hole the tang fits in is a little overly large and handle is fitted together as two pieces finished nicely to look like one.

I'm taking a couple of plays out of some things i've picked up here over the years. In addition to "aging" the blade with some acid, I'm grinding a few locking notches into the tang. I plan on filling the handle with bunch of strong epoxy, then I'm going to put some locktite on the threads. I'll screw the keeper as tight as she'll go on, and hopefully between the epoxy filling the handle gap and locking to the notches and the locktite on the threads, it should be a solid piece should Vikings ever storm my suburban gates.
 
No skills? Anyone whom can wheelbarrow concrete all day has a skill and too tough to argue with about! ;) I think you did a stellar job resurrecting the Khukri and far surpassed it's original cosmetic appearance. Not to mention, you seem to have a knack for making lemonade when dealt with lemons.
 
No skills? Anyone whom can wheelbarrow concrete all day has a skill and too tough to argue with about! ;) I think you did a stellar job resurrecting the Khukri and far surpassed it's original cosmetic appearance. Not to mention, you seem to have a knack for making lemonade when dealt with lemons.

Much appreciated, my friend:D

But even my wheeling skills are lacking. I make most of my living talking. I just get to wheel when the other guys are laid off work, plus I don't get paid by the hour and don't complain much:D

Lemons into Lemonade is a valuable life skill with Murphy and his Law come knocking (as they often do at my house). They always seem to be thirsty;)
 
I was set on Anthony Hopkins to play Jake but after the last post here I think Rodney Dangerfield.
I gotta check and see if he's still above the sod.
 
I like the outcome. Also think it looks better than before and maybe even better than before the rust.

If any of my woodstuff ever gets wet is it better to let it dry before oiling or to put oil as fast as possible so that shrinking doesn't become too bad and thus preventing cracks and other issues?
 
I can see it all now. A great B grade flick entitled Indiana Jake and the Khuk of Doom. Starring Rusty Steele and Woody Satisal.
 
...Yesterday, the snow finally melted after 3 or so days, and what I found is what you see here...

You came back for her after only 3 days. You're a softie! One of mine was underwater for months and still went bravely back into full service. You don't need to pamper them so much.

;)

...So after less than 20 minutes (I'm a very impatient and lazy guy when it comes to detail work. You aren't going to catch me fiddling with something much longer than "good enough"), I was left with this:



Not too shabby, right? :) Perfectly serviceable.

...
After that, I figured the knife deserved a little bit of a pantina ...


Heck, she earned what she had honestly.


... I remembered the big jug of "expired" vinegar than my wife had wanted to throw out, but I had hidden in the back of the pantry;) ...
...

Now you've got me wondering. When grape juice goes bad it turns into wine. When wine goes bad it turns into vinegar. What do you get when vinegar goes bad????
 
Thanks for sharing your story Jake! 3 days won't cause pitting rust I guess! And the maintenance done enhanced the appearance of the KLVUK so that now it has what some people called as Charles Bronson look :D

mohd
 
Thanks for sharing your story Jake! 3 days won't cause pitting rust I guess! And the maintenance done enhanced the appearance of the KLVUK so that now it has what some people called as Charles Bronson look :D

mohd

(Narrows eyes) No dice...
 
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