I needed something to make my machete blade safe. I don't have ready access to Kydex, and I wanted more than a cardboard and duct tape sheath.
I figured that cheap plastic chopping 'boards' (cutting sheets) are made to resist being cut.
So I bought a cutting sheet (Two for less than NZ$4)
Then I devised a simple pattern that didn't need rivets:
The flaps are about the same size, but they are cut to wrap alternately around the sheath. So the flaps aren't lined up with each other.... they are staggered. A hole is punched in each flap, the sheath is folded...then a single lace is used to string the whole thing together.
One thing not shown in the pattern is that the top of the sheath has a doubled over portion. ie: the top inch or so of the plastic sheet is folded over before the main folds are made in the sheath to provide a bit of extra thickness at the top.
This pic is intended to show how the flaps fold alternately:
And here is the finished quickie sheath. It will serve well as it is if I just want to carry my machete in my backpack. I thought I could eventually fit this as a liner inside a belt sheath made from canvas, pvc, denim or polarfleece.
Just an idea to play with....
I figured that cheap plastic chopping 'boards' (cutting sheets) are made to resist being cut.
So I bought a cutting sheet (Two for less than NZ$4)

Then I devised a simple pattern that didn't need rivets:

The flaps are about the same size, but they are cut to wrap alternately around the sheath. So the flaps aren't lined up with each other.... they are staggered. A hole is punched in each flap, the sheath is folded...then a single lace is used to string the whole thing together.
One thing not shown in the pattern is that the top of the sheath has a doubled over portion. ie: the top inch or so of the plastic sheet is folded over before the main folds are made in the sheath to provide a bit of extra thickness at the top.
This pic is intended to show how the flaps fold alternately:

And here is the finished quickie sheath. It will serve well as it is if I just want to carry my machete in my backpack. I thought I could eventually fit this as a liner inside a belt sheath made from canvas, pvc, denim or polarfleece.

Just an idea to play with....