RDT,
RE: 100PSI @ 5cfm blaster and a 90PSI @ 3.5cfm compressor
I haven't done alot of blasting but from what I have done I don't think that combination will work.
If the blast cabinet (actually the nozzle) wants 100 PSI at a rate of 5 cubic feet a minute, then that's what it'll take. I tried blasting with an undersized compressor and it was a nightmare. (Wait for compressor to build up. Then a quick blast, then pressure drop, then hose fills up with sand. Clear hose, wait for compressor....) A friend came over with a diesel powered compressor in his truck. I can tell you this: too big a compressor is ok - too small is the pits.
That said. That rating is what the motor will produce (at a 50% on/off rate as I recall). However, if you have a BIG tank and can get the pressure up to 125 (or better yet 150) and you are doing quick blasts, then you can probably get by.
I took the tank from an old compressor and put it on the system with my compressor. That added enough air reserves so I could run a few more tools with mine (but still not the blaster). That might work for you too.
Another idea is to see if you can get a smaller nozzle. A big nozzle is for moving lots of sand with lots of air. For blade blasting you might not need as much.
Hope that helps, somewhat.
Steve