Question about metal properties

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Aug 1, 2013
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459
Hello,
after reading a bit on the subject I still got a few unanswered questions:
What is the difference and relationship between the strength, hardness and toughness.

Thanks.
 
I'm no expert, so shake some salts on my simplified answers

hardness = displacement resistance, such as in hardness tester where the amt of force takes to make an indentation.

strength = resistance to bend/compress/stretch, how much force it takes...

toughness = elasticity and plastic flow, how far can it bend/compress/stretch and plastic flow allow certain amt of material re-arrangement.

Ex: ceramic has high hardness and high initial strength but will easily fracture. Obviously low toughness and about zero plastic-flow ability

Ex: aluminum has low hardness, not much strength (relative to steel) and high toughness. It will plastic flow to fill in the stretch voids or move material from overly compressed area.
 
As a rule of thumb, strength and hardness are directly related and hardness and toughness are inversely related. The relationships are not linear and there are differences between types of steel.
 
I'm no expert, so shake some salts on my simplified answers

hardness = displacement resistance, such as in hardness tester where the amt of force takes to make an indentation.

strength = resistance to bend/compress/stretch, how much force it takes...

toughness = elasticity and plastic flow, how far can it bend/compress/stretch and plastic flow allow certain amt of material re-arrangement.

Ex: ceramic has high hardness and high initial strength but will easily fracture. Obviously low toughness and about zero plastic-flow ability.

Ex: aluminum has low hardness, not much strength (relative to steel) and high toughness. It will plastic flow to fill in the stretch voids or move material from overly compressed area.

Excellent answer and great analogy. :thumbup:
 
As a rule of thumb, strength and hardness are directly related and hardness and toughness are inversely related. The relationships are not linear and there are differences between types of steel.

Strength and hardness are pretty much the same thing, just measured differently.

Toughness is the ability of a material to deform without breaking. There is always a tradeoff between hardness and toughness. Different hardenable alloys can move this tradeoff up or down the scale. It also seems that carbon steels have better toughness than stainless steels. For conventional carbon steels that are used for construction, there can be a big difference in toughness at the same strength level.
 
In terms of engineering and material science are many many types of hardness, strength, and toughness.

Basic Idea:
Strength is the amount of _force_ required to break a sample.
Toughness is the amount of _energy_ required to break a sample.
Hardness is the size of an indentation when a pointy tip of specific shape and hardness is pressed against the material at a specific force.

Since force is not the same as energy, it follows that strength is not the same as toughness.

Types of strength:
Tensile strength: How much force it takes to break a sample by pulling. Units are typically force per area.
Compressive strength: How much force it takes to break a sample by pushing. Units are typically force per area.
Sheer Strength: How much force it takes to break a sample by a sideways (sheering) force. Units are typically force per area.
Yield Strength: How much force a sample can take before it deforms inelastically.

There are other types of strength as well.

Types of Toughness:
Impact Toughness: Typically measured by a Charpy Impact test: A pendulum (of standard shape, weight length) is swung into a sample (often a bar with a notch), and the energy adsorbed by breaking the sample is measured. Typical units are energy per area.
Tensile Toughness: A sample is slowly stretched until it breaks. The energy used to do this is an integral; namely the area under the stress vs. strain curve. Stress = force, strain = displacement. Energy = Work = force*dispacement = Stress*Strain = an integral. Units are in energy (Joules, foot-pounds, etc.)
Fracture Toughness: Energy required to grow a crack in a material. Units are energy per area.

There are other types of Toughness as well.

Hardness:
Hardness is more or less defined procedurally. Almost all hardness tests (Vicker's, Rockwell, Brinell, etc.) are a test where a pointy diamond is pressed into a sample at a fixed force and/or fixed time. The diamond must have a specific shape (sphere, rounded cone, pyramid, etc.). Sometimes a tungsten carbide indenter is used instead of diamond, but I think diamond is the most common. There are many many types of hardness tests, and they all use different parameters. In the end they have some measure of "size" of the indentation. For Rockwell C Hardness, the "size" is the depth of the indentation. So, informally speaking, the units for Rockwell C Hardness is length: Each point of HRC represents 2 microns of penetration. For Vicker's Hardness, the "size" is the area of the indentation. In Vicker's hardness, the units are force/area (similar to pressure, although the exact meaning is not quite the same).

If you want to know more about any specifics, you can find most of these on wikipedia.

Plus, I really like the the following references:

(1) Best popular science introduction to material science, in my opinion:
_Why Things Break_ by Mark E. Eberhart (2004)
http://www.amazon.com/gp/product/14...&pf_rd_t=101&pf_rd_p=470938631&pf_rd_i=507846

(2) Another good popular science introduction to material science. A little old fashioned, but very good, and more detailed than (1).
_The New Science of Strong Materials_ by J. E. Gordon (2006)
http://www.amazon.com/Science-Materials-through-Princeton-Library/dp/0691125481/ref=pd_bxgy_b_text_c

(3) I think this is a nice tutorial web-page on several times of hardness types (Rockwell, Brinell, Vickers, etc.):
http://www.gordonengland.co.uk/hardness/

Hope this helps! :)

By the way when people say,"strength is proportional to hardness" they mean Vicker's Hardness (and similar types), but not Rockwell Hardness. The Rockwell Hardness test is actually rather strange: An _infinitely_ hard material will have a finite Rockwell C Hardness of 100 HRC. This is clear if you go through the description of Rockwell Hardness from (3).

If you read (1) or (2), you'll have some idea as to why hardness and toughness are usually traded off. This trade-off is not always there, but is fairly common.
 
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