Questions About "dull" Kershaw Knives

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Aug 13, 2005
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Some time back I took a tour of Kershaw, and just for shits and giggles I thought I might voice my opinion about Kershaws coming "dull" out of the box. For the record, I also work for a large manufacturer and am familiar with quality control issues and have toured many other manufacturers.

The short form answer is that any knife that comes out of the box dull, did NOT get that way leaving Kershaw. It happened after the fact, either from a secondary source doing a little light testing on a model, all the way to someone actually using one and selling it as new. Kershaw checks each knife before it goes out the door, not every other knife.. or every 10th knife or anything like that. From what I understand, these employees are responsible for their own quality control and I'm sure held accountable, as with many manufacturers. The intangible element that you can only see when you are there, is a pride in what they are doing.

The beautiful thing about Kershaw is that it really doesn't matter and they won't question an issue of dullness. They stand by their products and will do everything reasonable (and many times go way beyond) to make things right. Thomas isn't going to argue about a knife coming out of the box new and dull. Frankly he doesn't have to, because there's nothing to be defensive about.

Kershaws come SHARP out of the box new. New buyers should be confident that if their knife comes from a reliable source, they will be very happy. And if something has happened to that knife before it gets to you, fear not because Kershaw will be right behind you.
 
Well said Oregon ! Kershaw is definetly head and shoulders above the rest IMHO. I have never had a dull Kershaw out of the box. And the quality is outstanding, even for the knives in my price range, lol
 
i agree. the little brown truck dropped off a needs work and it was shaving sharp right out of the box. i like its design and the blade is super easy to sharpen. (i did put it on my cardboard buffing wheel just to polish the edge. i loaned it to my friend to test out and he ended up cutting his thumb and a brand new pair of pants.)
 
How does Kershaw sharpen their knives? What belt, grit, machine, etc. I have a JYD II, and it sure came sharp, no complaints. Just wondering about the details.
 
About half of my spydies weren't as sharp out of the box compared to the Kershaws I've bought...
 
The Kershaw Vapor I just bought last night at Walmart was not shaving sharp out of the box.

The gal helping me handed me one to look at. I told her I would take it. Se reached in and grabbed another box. She told me she wanted to get me one that hadn't been opened. She opened it and ensured that the seal was intact on the bag that the knife was in.

When I got home and took it out it was infact dull. How it got dull I do not know. Sure looked to me and the sales person that it was NIB never opened.

It sharpened up nice on the GATCO.
 
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