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So now that I am starting to make progress on putting an actual edge on my old cleaver, can anyone give me some guidance on how to put a new handle on it?
Thanks
View attachment 590296
-Eric
Any recommendations for a material to use?... I just want something functional.
What's wrong with the handle that's on it?
Although it's probably what's already on it, for cheap and functional, I'd go with hickory.
Epoxy isn't necessary if done right. What I usually do when re-handling hidden tangs is I'll drill out the handle as best I can to match the taper (use a couple different bits) but leave it undersized a little. Then heat the tang with a torch and burn it into the pre-drilled hole for a custom fit. Be careful to keep the blade itself cool during the process, of course. Burn it in until you're about 1/4" or a little less from being fully seated and allow the tang to air-cool before tapping it in all the way to fully seat it.
Epoxy isn't necessary if done right. What I usually do when re-handling hidden tangs is I'll drill out the handle as best I can to match the taper (use a couple different bits) but leave it undersized a little. Then heat the tang with a torch and burn it into the pre-drilled hole for a custom fit. Be careful to keep the blade itself cool during the process, of course. Burn it in until you're about 1/4" or a little less from being fully seated and allow the tang to air-cool before tapping it in all the way to fully seat it.
The thought came across my mind, ruining the heat treat makes me a bit apprehensive though...
only because I haven't tried it myself yet.. I've seen plenty videos of people doing it.