Re-Handling a Cleaver

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May 26, 2015
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So now that I am starting to make progress on putting an actual edge on my old cleaver, can anyone give me some guidance on how to put a new handle on it?

Thanks

2015-11-04 20.28.21.jpg

-Eric
 
Looks to be some sort of rat tang, What material are you looking to use?

If wood you would probably end up drilling a hole and using epoxy/etc to fix the tang into the handle. Shape, sand, polish, seal at your leisure.

Handle making one of the simplest things to do for blades.
A shoddy handle still works; bad sharpening, heat treat, grinding etc does not.
 
So now that I am starting to make progress on putting an actual edge on my old cleaver, can anyone give me some guidance on how to put a new handle on it?

Thanks

View attachment 590296

-Eric

i would first figure out how old handle is held on. hidden pins or epoxy or ????? then remove as gently as possible so as not to damage the tang. once you have the tang exposed, go from there.
scott
 
Any recommendations for a material to use?... I just want something functional.
 
What's wrong with the handle that's on it?
Although it's probably what's already on it, for cheap and functional, I'd go with hickory.
 
Whatever you choose for a handle, be sure to re use the metal bolster cap. You can also find ready to use Balsam wood handles.
Tape the edge and sharpen it when the handle is complete finished.
 
Any recommendations for a material to use?... I just want something functional.

i think total weight and balance now enters the equation. maple or walnut are very durable, look good and are lightweight. black locust, honey locust, or dogwood are durable and about twice the weight of maple or walnut.
scott
 
I did this, too, but used the same handle it already had.

Whatever you use, reenforce the attachment with epoxy. Chinese cleavers, which is what I think you have here, are only attached by folding over the tang, not even peening. Also, don't be tempted to use it like a European cleaver, which is sort of a "kitchen hatchet". Asian cleavers are slicers, really.

You probably know all this. Forgive me, I took my Mr. Know-it-All pill this morning. :foot:

Zieg
 
Epoxy isn't necessary if done right. What I usually do when re-handling hidden tangs is I'll drill out the handle as best I can to match the taper (use a couple different bits) but leave it undersized a little. Then heat the tang with a torch and burn it into the pre-drilled hole for a custom fit. Be careful to keep the blade itself cool during the process, of course. Burn it in until you're about 1/4" or a little less from being fully seated and allow the tang to air-cool before tapping it in all the way to fully seat it.
 
Epoxy isn't necessary if done right. What I usually do when re-handling hidden tangs is I'll drill out the handle as best I can to match the taper (use a couple different bits) but leave it undersized a little. Then heat the tang with a torch and burn it into the pre-drilled hole for a custom fit. Be careful to keep the blade itself cool during the process, of course. Burn it in until you're about 1/4" or a little less from being fully seated and allow the tang to air-cool before tapping it in all the way to fully seat it.

The thought came across my mind, ruining the heat treat makes me a bit apprehensive though...
only because I haven't tried it myself yet.. I've seen plenty videos of people doing it.
 
Epoxy isn't necessary if done right. What I usually do when re-handling hidden tangs is I'll drill out the handle as best I can to match the taper (use a couple different bits) but leave it undersized a little. Then heat the tang with a torch and burn it into the pre-drilled hole for a custom fit. Be careful to keep the blade itself cool during the process, of course. Burn it in until you're about 1/4" or a little less from being fully seated and allow the tang to air-cool before tapping it in all the way to fully seat it.

Yes! Good advice. I'll look at doing it this way next time I do a job like this.

Zieg
 
The thought came across my mind, ruining the heat treat makes me a bit apprehensive though...
only because I haven't tried it myself yet.. I've seen plenty videos of people doing it.

Just angle the torch away from the blade and it's not hard to avoid heating the blade. A wet rag is even just insurance--you can often get away without it. Since the tang is so thin relative to the blade it heats quickly without much heat diffusion, and you're not heating the very base of the blade/tang junction--just the tang itself. It's a very common traditional practice, and still used by many tool manufacturers across the globe. :)
 
Okay that doesn't sound difficult. What's the temperature that would start to ruin heat treat?
For some reason the ballpark of 300 degrees comes to mind.
 
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