Realllllly don't want to mess up a Damascus handle

Joined
Feb 6, 2016
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1
Hello all...

First time on the forum - any help would be appreciated.

My buddy bought me a knife kit for Christmas. Knowing I had a fascination with Damascus, he decided to start there... mistake, numero uno. To be clear, in the realm of knife making, at this point - I make newbies look seasoned - so I'm trying to get myself sorted out. I've watched a few videos to get myself up to speed (primarily Walter Sorrells), filled in the gaps on the tools I need, and I'm ready to go... but I have some trepidation about moving forward and need some advice, please.

The knife is a full tang, pre-drilled, Demascus kitchen knife (link to blade). From watching various videos regarding how to mount and mold the scales, I'm wondering what will happen when I begin filing and sanding the scales and invariably hit the tang. I'm sure I'm going to remove the etch... won't I? I'd rather not jack-up a pretty knife if I don't have to... so, what's the best way to approach this? If I attempt to somehow "re-etch" the tang afterwards I know I'm going to mess up the scales, at least to a degree, no matter how careful I am. I made a blank the same shape as the tang, thinking I could shape the scales on that and then move them over... I now see that's not going to work as hoped as the real tang is going to protrude above the sculpted scales. Do I somehow temporarily mount the scales and work them off of the handle (remove, sand, compare, remove, sand, compare...)? If I take that approach, just as with the blank, I'm sure the tang isn't going to be flush with the scales. I'm flummoxed.

So... how do I mount the scales and bring them and the handle down to a smooth consistent edge, without destroying the finish of the Damascus?

Thanks for the help.
 
I just posted the same question almost 3 years after you. Did you get any response? We did our end up doing?
If you click on someone's name you will see the last time they logged into the forums. Which in the OP's case, was 2 days after his question YEARS ago. Try asking in the tinkering or knifemaking section
 
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