Nick, I was pointing out to zaph that he tends to start doing things and then afterward seeks to find out what went wrong or how to do the process. If he had read up on clay coating or any other HT use of refractory cement, he would have known about Satanite.
zaph, I am sure you know that my comments are to guide you to study up first and then do a project. As you said, you hadn't even seen a forge yet at that point.
Take some time and go slowly...that will give you better results and more enjoyment.
Ashokan will be a great experience for you,zaph. Some of the topics and skill levels will be beyond your present abilities, but taking good notes and listening well will gain you a lot of knowledge for the future. The open forge at night will be very interesting for you,too......just stay away from Sam and his "hammer of death".
DrDoc, Mizzou makes an excellent cast shell. Darren Ellis sells it in the 3000F grade. You are correct in understanding that the shell needs a wrap of Kaowool. The outer casing can be sheet metal with big strap clamps to hold it in place. A pointer and caveat....make any holes in the shell (for the burner nozzle or the burner tube) larger than needed by about 1/2". Make the edges of these holes smooth. This will avoid cracks starting at the holes. After curing the liner and firing it, the gap between the liner and the burner nozzle can be cemented up with one of the furnace cements. If you cast the liner directly on the nozzle or burner tube, it will make a crack quite likely later on.
A cast liner takes a while to heat up, but retains a very even heat after it is up to temp. Cast a 2" liner and wrap it in 2" Hi-Z wool for a super forge. Make a permanent stand or cart for the forge, as it will weigh a lot. Do the math and calculate the volume of the Mizzou needed, it will surprise you.