Rifleman's knife WIP

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Oct 31, 2004
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Last summer I made a bowie with a blade just shy of 6". It left me wanting to make another that would fix some design flaws and be bigger. I had about 10.5" left on the end of a bar and I figured it would do.
Design flaw #1 was that the handle of the first one was way too small. I forged this one out to 5" before I beveled it and it came out to about 5.5". I have small hands, so this is pretty big for me. The clip point on my first bowie came out pretty nice IMO but it was a little short and abrupt in the end. I was shooting for about half the length of the blade this time. Unfortunately, this just wasn't in the cards. So I ended up scrapping that idea and just going with a big drop point, like a rifleman's knife or uechizori tanto. Since I had already scrapped the idea of this being a bowie knife, I filed in a ridged spine like a tanto (I'm really loving the look of this on my knives).
Here it is just before heat treat:
okncxw.jpg

steel is Admiral 1075/1080 (down to my last little bit, and then it's on to the 8' of Aldo's 1084 I just bought)
Total length is 35.5cm
Blade is 21.3cm
33mm wide at the base and 5.9mm thick
Heat treat and many hours of sanding later, here it is, pretty much ready for the handle:
5x3nyc.jpg

When I started, I hadn't really decided how far I'd go with the sanding. I waffled between a matte finish (320 grit) and a finer finish (600 or 1500) before I finally settled on 320, as it is in the picture (the spine is still at 220 in the picture, but you can't see it). After I took the picture, I noticed a scuff in the middle of the blade and took it most of the way to 400. I tend to get pretty anal about my finishes and I was starting to feel some anxiety about it so I had to cut myself off. It's not perfect, but I'm pleased with it. I could have made it a lot nicer but I had to stop so it would keep being fun (a nice thing about not doing this professionally). This is the biggest knife I've ever made with the possible exception of a really ugly khukuri that I made in college. At any rate it is the biggest knife I've ever made that I put any kind of real finish on. Relatedly, I did everything by hand so it took a pretty long time to do — I will be glad to have this one finished.
The handle is going to be cord wrap over leather, fixing some of the problems I had had on my last knife. More to follow.
Thanks for looking.

- Chris
 
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Thanks! In all of my rambling, I forgot to mention that I am really happy with the way the shape turned out. A couple of minor things, but I'm happy overall. One thing I love about forging is that, to me, it feels much harder to make an ugly blade than it is with stock reduction. Something about the forging process seems to lend itself to nice, smooth lines. In stock reduction you pretty much have to plan the shape exactly, but with forging my hammer seems to do a lot of the work for me. It makes up for my poor artistic ability...

- Chris
 
That is a NICE looking blade. Please consider using wood handle material. Just my personal preference. Thanks for sharing.

- Paul Meske
 
Sorry, Paul, but I've already glued the leather on. This evening it's getting a snakeskin veneer and cord wrap probably tomorrow (haven't decided on the pattern yet).
Thanks for the kind words, though.

- Chris
 
Just finished this one:
5ci1sh.jpg

259egqx.jpg

54t8d5.jpg

The cord wrap is a new style for me, but I think it turned out well. The menuki could have been a little lower or absent entirely — not sure whether I like it or not. The end knot is modified from the gunto style.
While I was shaping the leather on the handle, I slipped and burnished a little arc just in front of the handle. It's not a scratch, so it didn't bother me as much as it might have.
What do you guys think?

- Chris
 
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