- Joined
- Jan 27, 2000
- Messages
- 615

This one just about ate my lunch. Lots of work and lots of time (many days) involved. The blade is forged from 1084 and is somewhere between 10 1/2" to 11".
Other than a little grinding to get the bark off after annealing the blade bevels and clip were primarily draw filed then hand-rubbed.
The ricasso and spine are hammer textured and blackened, then the tops were dusted off with 2000 grit paper to provide more contrast. The blade was clay treated and if you look close you can see a hint of the hamon running down the center. It sweeps up just behind the clip. I just couldn't get a good shot of the hamon. If you hold the blade in front of you tip forward under sunlight or incandescent light you can see it quite well.
The guard and ferrule are from the same bar of 1084 as the blade. Both are hammer textured, fileworked, and blackened. This was an experiment using a technique in blackening I picked up off Don Fogg's forum. It's not some spray on / bake on finish. It's a form of controlled rusting sort of like browning.
The handle is curly maple that was colored using Majestic Maple made by R.W. Wilson, which is to the best of my knowledge, Chromic Trioxide and distilled water. Neat stuff. You can get anything from a golden color, through reddish browns, through chocolate brown. It's not a stain. I've been told that what it does is burn the sugars in the maple -- could be.
Anyway, the handle was then treated with multiple coats of Richard's Fine Finishing Oil. It is a deep penetrating hardening oil that supposedly will make the wood 25% harder. The down side is that it take a long time to cure completely. I waited 7 to 8 days between coats. Right now it has a high luster. I may tone it down a bit to a less glossy finish in a few more days. Absolute cure time something like a month I think.
The inlay in the handle is mother-of-pearl, and the handle is secured with 1/16" nickel silver pins. This handle was not my normal mortised tang construction. Instead I used my new custom handle broach (reamer) made by John Perry to make the slot and fit the tang.
Sorry for rambling. Too much coffee today.