Puh...first of all thanks for the kind words, i am happy to hear that you liked the knife.
I dont think there is enough to tell about making your own micarta for a complete tutorial. (And i dont think my english is good enough for writing one...)
Its pretty simple. I described my method of making (paper-) micarta when i showed my
#11 here in the forums.
I did some experiments with cotton too.
And i am still trying to find out, how to make some nice rag burl micarta, cause this doesn't seems to be available anywhere on this planet.

Rag Burl is pretty difficult to produce i think, i am still experimenting...
It should be no problem making micarta out of old BDU shirts or so. Just make sure it is all soaked well and press it with not too much or too less pressure. Too much presses out the epoxy of the material and too less may leave some hidden bubbles in it.
I did the acid wash (its not as dark, as it appears on the photo, but almost) with FeIIICl.
I let it etch for 60 or 90 seconds approximatly.
...it really looks like sandblasted.
