Second sheath attempt (Dumpster Mutt)

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Sep 30, 2003
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Well I finally finished my 'do it myself' Dumpster Mutt sheath project. I made mistakes and I know about them, but all in all, as my second sheath ever, I think it ain't bad.

General Observations
If you try using the needle to just push through the leather without drilling a hole first you, a) risk putting the needle through your finger, b) will, sooner or later, snap the needle.

5/64 is the best drill size.

Holes drill straighter if you glue the leather pieces together before drilling them.

Sewing lines are straighter when you mark them with a pencil first, then follow the marks.

Pieces glued together with Leather Weld don't come apart easily.



This was built by first making a milk bottle liner (below) using an old milk bottle heated onto the blade with a paint remover gun, and gluing some alligator hide (about 3 weight) to some cowhide split (about 5 weight, also shown below.) secured in place with Tandy's Leather Weld, then stitched at the edges, just in case.

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Here it is alongside my first sheath for my Scrapper 4 (this first sheath is holding up just fine in more or less daily use as a light woods knife and its milk bottle liner seems to hold the knife in much better than the sheath detractors anticipated).

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The rivet on the bottom of this DM sheath is totally non-functional and serves merely as a decoration. All of the stitch lines are lock stitched, and as you can see, I double stitched all seam lines. I used the tabs on the milk bottle liner as drilled out anchor points for the thread so the liner is actually stitched into the sheath (a little glue was also added prior to sewing). You can also see how the throat of the milk bottle liner used in lieu of a welt provides a guide for the blade when sheathing it.

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Looking good there. :)

Its nice to see such improvements on only the second sheath. :D
 
Sir, I thank you.

The first sheath was merely a functional proof of concept sheath.
Concepts proven by the first sheath

I can make a sheath and the pouch design lays more or less within my capability.
Logically a plastic milk bottle should be just as good as a kydex liner, and far cheaper when we look at the tools required for kydex.
My father's 60 year old sewing awl still works.
Some kitchen and household trash (an old boot) can succesfully be recycled to other uses especially for a sheathless knife made by a company called Scrap Yard.
Drinking Budwesier and watching television while sewing produces crooked stitch lines.

What I found to be the biggest flaw of the first sheath is the lack of a retainer snap. Thus far it has been of no importance as the knife has been securely held by the shrunken plastic which is sewn into the body of the sheath. However, I can easily see how a fall or snagging on a branch could, in theory, leave me without a knife. Likewise since I used no glue the edges flop and since I used a pair of household paper scissors for the cutting the edges are very ragged. Still, it works and I have worn it at least 100 times since making it.

The first sheath used a stitched on loop of leather for the belt hanger. This second sheath (which does incorporate glue) instead uses a folded back piece of leather which is then stitched to the body. Both approaches seem to be equally valid, but the folded back approach minimizes the required sewing. The melted milk bottle approach is again proven to be valid as the added on tabs provided very nice anchor points which were worked into the stitch lines.

As this photo, which is possibly better focused, shows I still have two areas I need to pay more attention to. My stitching still wanders. I need a straighter hand when wielding my single edged razor.

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Great Work!!
Thanks for posting..:thumbup:

I think one of the advantages of kydex over a milkbottle will be the retention. It isn't as good looking though .. :D
 
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