Shop air filter system, do it yourself version......where are those plans??

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Sep 27, 2007
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Now where did I put that damn thread about the do it yourself shop air filter system??? I know it was around here somewhere......:D

Anybody remember the thread a while back about building your own air cleaner for the shop? It had plans using a squirrel cage blower motor and plywood to make a box with a slot for a furnace type hepa filter.

I've looked at the models from Grizzly, Jet, etc. and they're really nice but I've got other things I could be doing with three hundred and some odd dollars right now in the shop. I have a buddy with a HVAC business who scored me this nice big squirrel cage blower motor assembly, so I want to find that thread to refresh my memory as to the setup of the unit. I'll get this wired up to a plug and a switch and hope to be sucking cleaner air soon:thumbup:

Anybody remember it?

Squirrelfanmotor002.jpg


Squirrelfanmotor004.jpg
 
I've had the exact same thing in mind.





As far as I can tell those units you mention are just boxes that hold the filters and the fan.
the trickiest part is setting up a switch, or remote or relay system whatever to turn it on and off.


I'd talk to your buddy about which filters and sizes are the best and most common.
(that's what's holding me up - there are LOTS of different sizes.)




Then get him to get you a box or two of filters.


THEN build your unit to hold that size of filter.

OSB wood, 2x2's and weather stripping foam tape/silicone caulking seem more than good enough.

Maybe some duct tape to get a good seal on the filter frame like the link above.
 
I know this isn't the one you're looking for, but it's an alternative for those looking for a simple DIY air filters system.

Cheapest-shop-air-cleaner-around

You're right, not the one:D I have used that exact setup with some success though. I have a box fan set up like that with a filter right behind my grinder that sucks up some of the stuff that doesn't make it into the bucket or my homemade dust collector. It does okay, but I want better. The intended purpose for this current project is to really rid the air of super fine stuff just floating around. If I recall the plans I saw a few months back here had great pictures and dimensions. I meant to subscribe to the thread but forgot.

Numbers,
The thread had all that info as I recall. Also, amazon has tons of deals on big multi packs of the filters. I could go there, price shop to find the most economical size and build me filter holder to that size filter.
 
Is this the one you were talking about? --> http://www.bladeforums.com/forums/showthread.php/596512-Air-Filtration-System-Plans

I used a blower just like that for mine...

Here's a picture as well... The 16X20 inch air furnace filter slid down into the slots in the pic. Lid screws down on top to seal unit. Attach 4" metal flexible pipe to a collector below your grinder then run through a spark trap like a 5 gallon bucket with an in port on top and the out port that goes to the dust collector box. It worked great for a number of years until I got a pro system.

DustCollector012.jpgDustCollector011.jpgDustCollector010.jpg
 
Oh, I think that might be it!! Thanks buddy! Yep, I think something like that will do the trick. I don't need the spark trap, this unit will be mounted hanging from the ceiling and will use a high quality HEPA filter to collect super fine dust particles from the air in my shop.

Thanks again!

*EDIT* After checking out the thread and pictures, it's not the one I was thinking about but it's very helpful just the same!:thumbup:
 
If that's the case you can move the slide rails for the filter out towards were I have my 4" port and cut a big hole in the side to expose as much of the filter as possible. Post pictures when you finish!
 
That's it! That PDF link to the shop built dust collector was what I was thinking about. Didn't remember that it was a link, thought it was posted in the actual thread. It wasn't the thread you linked to from 2006, this must have been linked to again more recently but it's definitely the one! Thanks!!
 
Yep. It was from post #5 by PSO in the 2006 thread. I just cut and pasted his links to make it easier for you... :D Still want to see your pics when you complete it...
 
Do yourself a favor, and set it up to use at least one pre filter before the fine filter.
You can also make a removeable pre filter rack that uses roll type filter media. You can wash most of it with a hose.
You only want the HEPA filter to catch the really fine stuff. The pre filters will catch the heavier particles.
 
Do yourself a favor, and set it up to use at least one pre filter before the fine filter.
You can also make a removeable pre filter rack that uses roll type filter media. You can wash most of it with a hose.
You only want the HEPA filter to catch the really fine stuff. The pre filters will catch the heavier particles.

Great idea Bill:thumbup: Thanks!
 
BTW- you can cut the roll media to the size you want. It's fiberglas and is blue on one side and white on the other.
I didn't want you to think I was suggesting using the roll media on a roller setup.
 
No, no...I got what you were saying. By chance, do you have a good source for the roll media?
 
Some hints on designing a filter for your shop....be it a grinder dust filter or a free-air filter.

Build the dust collector as two units/boxes. One is to move the air ( not actually to create a vacuum), and the other is to collect the debris.

Place the blower unit over the collection bin (Sealing the two as needed). Gravity will help your filter work better that way.

Put a removable bin in the collection chamber unit so you can remove the debris easily. If you make it so it fits the collector box fairly snug,you can put a large trash bag in it, and secure it in place with a bungee cord or similar band, you can easily remove the bag and place it in the trash. You can design the collector so the bottom is a trash can that can be detached. Look at some photos of the cyclone shop filters used for woodworking to get an idea of how this works so well.

Place the filter on the top of the debris bin, between the two units.
Place the inlet port six inches below the filter, with a baffle between it and the filters. This allows the debris to enter the collection chamber, and once in the lower pressure zone, the larger particles drop into the collection bin. The fines go to the filter.
If you just drew the shop air directly through the filter, it would be clogged in a very short time.

Now, I bet some have seen the obvious by now.....There is no reason the two units have to be in the same cabinet ( unless you want it that way). You can mount the noisy blower unit outside the wall in a little shed or box, and mount the debris bin inside the wall with a piece of 8-12" duct connecting the two. Try and keep them fairly close together. This setup will allow a larger (louder) blower to create more air flow. It also eliminates the need for HEPA filters, as any fines are ejected outside, not back into the shop air. HEPA filters are great, but clog up fast in a shop environment, and thus reduce the amount of air being filtered. If the air is being exited into a place where a little dust won't be a problem, no filter is needed at all. If it is going out into your side yard ( toward your neighbor) a plain filter between the air unit and the debris collector is a good idea. It should go without saying that the filter needs to be checked and cleaned/changed as needed.

If using the filter for grinding dust , put a good spark trap in the line. Place it as close to the grinder as practical. Make a spark killer filter to go on the exit side of the trap. The spark killer is just three or four pieces of screen mesh, or a balled up wad of screen, ( copper works best) that is a fail-safe to suck the heat from any stray spark that tried to pass through the trap.

The spark trap is about as simple a device as you can think of.
Get a small metal trash can and put an IN and OUT port flange on the top. Pop rivets and construction adhesive will do just fine. The IN port ( from the grinder) should go half the way down the can. The OUT port just sits on the lid. Place a sheet metal baffle that goes down to within 6" of the can bottom on the inside of the lid. This baffle should fit the sides fairly close. It should be at least 3" longer than the IN port tube. Place two channels on the can insides for the baffle to slide in on.
Use silicone caulk to make a seal on the inside of the lid. Put it on nice and thick to make a good gasket. A pair of latches to hold the lid down is all that is left to add.
Paint the inside of the can with several coats of epoxy paint. You can now put 2-3" of water in the can to quench the sparks without rusting out the can in a year. Dump the can and rinse it out weekly. Also,remember to check the water level before grinding, as it evaporates pretty fast in the high rate air flow. Adding a teaspoon of dish soap helps make it more efficient. If you want to get fancy, you can add a Plexiglas view-port on the side of the can. Just make a cut out and glue the acrylic in place with silicone sealant. This makes the water/debris level checking fast and easy.

One caveat about using an external blower, or exhausting the air outside, is that it will create negative air pressure in the shop unless you have a source of new air to replace that which is being drawn out. It can be as simple as raising the garage door a few inches, opening an outside door or window, or adding a suitable size louver with a screen ( to keep out insects) in the wall or eves.
One other benefit of venting the exhaust outside, is that it gives great air exchange, which keeps the air quality high in the shop.
Venting the air inside will keep the shop warmer in the winter, but at the cost of air quality.
In very cold climates, this is an issue you have to weigh - Warmer Shop ( tightly closed) means poorer air quality, or Colder Shop ( with air exchange) means safer and healthier air to breathe. In most of the USA, this is fixed by turning up the heat and wearing a vest. In Moosejaw, Sask., it can be a problem that needs to be considered.
 
Jonny,

The plumbing company I work for also does HVAC. We buy filters from a couple local filter wholesalers. Figure out how many CFM your system will use and the surface area needed for your filters. Then contact a local filter wholesaler and see what sizes are the cheapest. I can get good pleated 2" filters for sooooo much less that the box stores and it'll likely save you on shipping to get em local vs bulk off the net.

Hope this helps. Maybe your HVAC friend has a source for filters?
 
No good retail source, sorry. I worked for many, many years in the HVAC business for the local government-but I never ordered any. There were always scraps laying around....
 
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