Shop Tour

Joined
Jun 8, 2000
Messages
3,140
OK, while I haven't been good at producing knives as yet, I thought you folks might like a peek into my favorite place. My shop is tiny, about 14'x14' and is a self contained room built out in out two car garage (which will never hold a car again).

It's been nearly two years in the making, but I think I've finally got everything I need (almost) and it's finally all in a position that I think will be workable for the long term. While tightly packed, all teh machine have enough clearance around tehm for safe operation.

While I haven't been very successful making knives so far, I have had a lot of fun making other stuff while the shop progressed. Hopefully now that the KMG is in place and set up, I can finally get around to making some blades as that is what has been the driving force that caused me to assemble this project (that and my obsession with tools).

The first shot is from the entry door. To the right you'll notice a glimpse of a floor to ceiling orange curtain. This is welding curtain which that resembles shower curtain material but is flame resistant. I chose this material to section off the grinding area to keep the grit, dist and abrasives from contaminating the rest of my tiny shop, but allow easy access. There's a nice 1 1/2 hp Delta dust collector donated by Steve Ryan that further helps with dust control in the grinding area (Thanks Steve!).

The shop is powered by a 75 amp sub panel dedicated to shop use which gives me 220v single phase at five positions. These locations power the compressor (not shown), the Bridgeport mill, the Hardinge lathe, the Yuasa surface grinder and my new Beaumont metalworks KMG belt grinder. There are also plenty of 110V outlets located all over the place.

Besides the dust collector in the grinding area, there is a 110CFM exhaust fan in the main shop area to remove fumes from epoxy and solvents. I have installed a 9000 BTU room air conditioner up in the soffit which helps a lot on those hot So Cal days. The soffit was necessary as I wanted to keep my garage door fully functional and the air conditione sits up over the lathe by the tail end of my garage door opener.

On the bench, I've mounted a small articulated flourscent light and an articulated illuminated magnifier which help me get a shadow free view of whatever I'm working on. The two white surfaces are covers for my granite surface plates. The one on the left is used for a general work surface and the cover is only there to protect the granite from further abuse when I beat on stuff as the plate is shop grade and somewhat beat up already. The one on the right is a smaller inspection grade surface plate flat to .00004 and the cover is there to protect it from any wear that would affect it's accuracy.

Enjoy the pics and feel free to ask any questions about the how or why I did something.
 

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Here's a few more pics. My lathe is particurlarly interesting as there's not another one like it. It started life many decades ago as a Hardinge 2nd operation machine that originally only had a six position turret and cut off slide. The last owner was truly a master machinist and after refitting it with all new bearings and converting it to variable speed DC drive, he built the carriage, apron, cross slide, compound rest, lead screw and quick change gear box so it has all the functionality of a tool room machine at this point. The only thing it's missing is a traditional tail stock which I'll add one day. The turret is probably actually more useful for knifemaking tasks like making pivots, but I want a traditional tailstock for extra rigidity when turning precision shafts.
 

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Looks like one darn fine shop John!!
Well equipped too!
I barely saw your grinder for all the big machinery you got piled in there. :)
 
Very nice set up you have, I love that mill.
I was full time out of a 10'X16' shop for almost 10 years, got tired of it and built a 36'X48' shop 5 years ago :) with Air Conditioning :D

Don Hanson lll
 
Looks like a well thought out shop. It may never look that clean again, once you get cranking. Its good you took the pictures early on before the refuse starts to pile up. Enjoy, Fred
 
I see you have the mandatory sound system installed.
A little Alice in Chains when making tacticle fighters, and some Hank Jr. when making bowies. :D
Great looking shop! :eek:
You can see that lots of work went into it.
I can definately see some great blades coming from your shop in the near future.
 
pep said:
I see you have the mandatory sound system installed.
A little Alice in Chains when making tacticle fighters, and some Hank Jr. when making bowies. :D
Great looking shop! :eek:
You can see that lots of work went into it.
I can definately see some great blades coming from your shop in the near future.

Having been in the hifi busines for the last couple of decades, the sound system was important. It's not high end in the true sense of the word, but is pretty high end for a shop system. The main components are a Technics mini seperates system from the early 80s. The integrated amp is an all discrete (no power pack output stage) design with a real 40 watts per channel. That powers a set of M&K S-80 sattelite speakers and they are augmented by a 100 watt powered JBL 12" subwoofer. The system was made up of mostly garage sale finds, but really rocks when I need it to cover machine noise, and sounds pretty good if I'm just tinkering and want more quality than quantity. The old JVC CD Payer is the weak link and is acting up. I need to watch my dealer's trade in sections and find a decent Rotel or NAD unit to replace it. The rest of the system will appreciate the upgrade.
 
My shop tinkering system:
HK AVR 300
Philips DVD 825 (Apogee Wyed Eye Co-Ax).
Paradigm Atoms (Audioquest Type 4).
Energy XL-8
:D
 
Very sweet shop! Man I want a setup like that. :D You better start making knives now or all those tools are going to feel like Johnny Tractor sitting in a field... I take it you're going to jump straight into folders - I don't think you're missing anything! Can't wait to see what you come up with. Thanks for sharing.
 
You got it Dave. I'm doing some fixed blades to practice my grind lines, but knives that bend are where my heart's at.
 
I see that beer bottle on the tool box!
I'm telling MOM!

I can't quite coming back for a look.
Most awsome shop I have seen considering the 14'x14' space. :eek:

Are you going to find a spot to slip in an HT oven?
 
jmxcpter said:
Here's a few more pics. My lathe is particurlarly interesting as there's not another one like it. It started life many decades ago as a Hardinge 2nd operation machine

I was going to say that looked like a model DV-59 2nd op, but looks like you beat me to it! John, keep your eyes peeled on ebay and you'll eventuall get all the accessories you want for that lathe. Otherwise, nice clean little shop you have there! I'll bet the swarf from thr Bridgeport gets everywhere when you start hogging-out something with it. I have more room than you do, and I still hate the mess! :)
 
Jeff, you're right, the chips do fly! Not shown in the pics is the shop vac that sits between the bandsaw and drill press directly in front of the BP. It helps, but they still get everywhere. The whole floor is carpeted in rubber industrial floor pads, so once in a while I have to shake them all out and sweep it all into a pile.

HT Oven, that's one of those little extras I still need. I'm not sure where it would go, , probably on a shelving unit just outside the shop in what's left of the garage. I'm still hoping to talk Danbo out of the one he's had for two years and never taken out of the box!
 
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