Ok the info on Sintra I promised:
Comercial plastics supply corp
(718)849-8100
SINTRA
"A rigid foamed,closed cell PVC that can expand your capabilities like no other product. Sintra can be trimmed or die cut, drilled and saw cut, thermoformed or heat -bend, mill or routed. You can glue , weld, or laminate Sintra. The possibilities are endless. Sintra has excellent chemical risistance and is UL fire rated (94-V.O.)"
According to the catalog it is available from 1 mm up to 19 mm. certain thicknesses are available in Dark blue, dark red, yellow,Green, blue, gray and lt gray, white, biege and black. Some of my exhibits that live outside all year have had color fade. As sheath material I dont think this will be a big issue unless left on a dash board or so.
1mm- .42 sq ft
2mm- .63
3mm- .65
4mm- 1.24
6mm- 1.50
10mm- 2.73
13mm- 3.57
19mm- 6.35
Color prices are a little different but this should give an idea. This company also carries kydex I believe but this is a comercial seller so there is a minumum order.
Alex