Some comments on a modified Badger Attack 3

Cliff Stamp

BANNED
Joined
Oct 5, 1998
Messages
17,562
--Specifications--

This is another of Luke Freeouf's blades. It is one of the smaller and slimmer blades from Busse Combat, made from 3/16" steel as opposed to the more common 1/4" stock. It comes in at 260 g so it is still decently heavy. It has a high flat grind, 2.5 cm wide, on a blade that is 3.3 cm wide. The edge had been heavily modified by Luke to increase the cutting ability. The edge was now ~ 0.032 x 0.085" which gives about 11 degrees per side. On one side the edge is bled back into the primary completely whereas the other side has a slightly distinct edge bevel, in any case it is obviously fairly acute. The handle texture is very secure, and doesn't feel aggressive enough to cause discomfort, though it might be a problem for some. The rear talon slopes back, so there is no discomfort there which is a very good thing. The edge has some damage about one mm in depth along several locations due to contacts off a railroad rail.

--Modifications--

I spent some time cleaning up the edge, mainly removing most of the damage. When I was finished there was a distinct edge bevel on both sides, very close to flat around 10 degrees per side, with just a hint of edge curvature in the last fraction of a mm just due to the belt being slack. After setting the bevel on the belt sander, I finish honed it with waterstones, 1000 and then 4000 grit, and then gave it a few passes on CrO loaded leather. I didn't use the belt sander for finishing simply because I don't have fine enough belts. The final edge profile after modifications and sharpening was :

0.005" x 0.015"
0.010" x 0.035"
0.037" x 0.089"
0.059" x 0.160"
0.078" x 0.230"

--Stock testing--

The edge ran between 150-190 g on the thread push cutting, showing that my sharpening was off by about 25-50% of maximal. Checking the edge under magnification, I could see some rough spots, little chips about five microns, I simply didn't hone it hard enough, more pressure needed to be used I had been sharpening a lot of 5160 lately and was using the same pressure without thinking. Now the blade could easily shave, push cut paper and such, but the sharpness could still be improved as noted. Anyway, cutting 3/8" hemp it did well, taking from 18-21 pounds on a rocking push cut out near the tip where the curvatures is most extensive. For reference, the Twistmaster from Cold Steel takes about 40 lbs to make the same cut, so the BA3 has a huge advantage. However the true ability of this knife to perform came when I did some whittling on one inch hardwood dowels (Basswood). It took on average 2.5 +/- 0.2 slices to make a point, compare this to 12.2 +/- 0.8 with the Twistmaster.

I was really surprised how well it did on the wood as it approached the performance of an Opinel. One of the major influences was the overall rugged nature of the knife. The drastically slimmed out edge helped, but I have blades with more acute edge profiles which can't cut the hardwood as well because I can't put as much force into the cut as the blades might break. With the BA3 I had total confidence that the blade would not be bothered by even the heaviest cuts I would perform. The handle is also well shaped to fill out my hand and offer a very secure grip, both of which also significantly increasex the power I could provide to the cut. Specifically the handle thickness is 0.713". While I would prefer a full "E" grip, this one though was still very comfortable and secure through extended hard wood whittling.

After cutting the points, I later reduced four feet of 3/4" basswood dowel to a pile of shavings. Going very fast and heavy, the blade quickly ate up the dowel and produced a nice pile of kindling, performing among the top of what I have seen. The full length handle kept the butt out of my grip eliminating a hot spot, and allow full power cuts. No discomfort at all was experienced during the cutting. The index finger dent is secure and allows torquing without being too constraining and thus hand size specific. The blade still shaved after the dowel cutting. The only grip drawback was that with a soaped up grip, heavy stabs were not possible, a more significant guard would be needed for this level of security.

-Drawbacks to the 3/16" stock-

Ok so the blade cut cord and wood very well, is there anything that it doesn't do very well. Yes. Using it in the kitchen it takes a more force to slice up thick vegetables compared to a well made kitchen knife. Quality kitchen cutlery is simply made from much thinner stock and is ground with much thinner edge bevels. Of course we are still taking about not very much force in total. I did not need to lie down and take a nap after dicing up some carrots, peeling some potatoes and chunking up some turnips, but you are doing more work with the BA3, so if it was offered as a pure kitchen knife, it probably would not get too many favorable reviews as it is overbuilt - that really should not be a surprise. On meats and such, it does just as well as the best kitchen knife I have and it comes down to which one had the the best sharpening job.

Getting more specific, so we can see just how much of a difference we are talking about, I used a fresh raw carrot which was one inch at the base and did some cutting. The Badger Attack took between 4.75 - 5.25 lbs to make a 1/8" slice. Using a Japanese utility kitchen knife (<a href="http://www.bladeforums.com/forums/showthread.php?s=&threadid=218529">ref</a>) it only took between 3.25 to 3.75 lbs. So the Japanese knife, even though it has a similar edge angle, does much better as the blade stock is much more acute and the edge is much thinner. However we are still talking about very little force, just press down on a scale and see how difficult it is to exert ~5 lbs of force. The reprofiled BA3 in fact performed much better than many production kitchen knives I had with NIB edge profiles, showing just how significant an influence edge profile alone can make to cutting ability. I used some other vegetables and similar differences were noted. For example cutting through a two inch potato (new white), the BA3 took 2.75 to 3.25 lbs and the Japanese knife 1.75 to 2.25 lbs. The potato while much thicker, was much softer and thus bound less and thus was easier to cut.

However a real functional disadvantage was seen when slicing up thick cardboard, using the BA3 to break down a lot of 1/4" thick cardboard as compared to a much slimmer knife, specifically an Olfa heavy duty snap-off cutter, the BA3 would induce a much greater fatigue rate due to its thicker stock. I was cutting very thin strips to use for various tinder experiments, and the thinner Olfa could not only cut much more narrow strips, but would leave the strips straight, whereas the BA3 would cause the strips to fold up. You would also see a similar disadvantage on cutting very thick rope, say one inch or so. Very basically the disadvantage of the thicker stock will only be seen if the material being cut can exert a binding force on the blade which is significant in depth, most materials don't actually do this. Of course the BA3 has much better edge retention than the Olfa knives, but you can just replace the blades on the Olfa and sharpen them later.

-Advantages to the 3/16" stock-

These are fairly obvious. First off all comes the confidence for very heavy cutting. As noted in the above this can actually lead to greater cutting performance for a wide range of tasks as you can simply use more force than you could with a slimmer blade. This also leads to is also a wider scope of work. For example while doing a routine inspection of a family grave plot I noticed a couple of fence slats had come loose as the wood had rotted around the top nails. I just worked the point of the BA3 under the wood and pryed the slats off. It is the same when using it for baton work, cutting wood. The knife can be pounded in very deep and then leaned on to break the wood out. Or as a splitter, it can be heavily twisted in thick wood to break it apart. Quite simply you have a lot more strength than in a thinner blade - but yes, you do give up some cutting ability as noted in the above on heavily binding materials.

-Edge retention-

As noted in the above, the edge retention was very high on the wood cutting, and overall during use the blade stayed sharp for very long. Looking to get a bit more specific I then did some cutting on 3/8" hemp, 2" draw cuts with the blade having a 22 degree 600 grit DMT micro bevel (0.05 to 0.1 mm wide). The cuts were done on a scale do the the amount of force that was used could be measured. The results showed a significant increase in edge holding as compared to production steels like Carbon V (Twistmaster specifically). This was verified by the comparison of the cutting ability throughout the cutting, as well as checking the edge under magnification. The wear on the edge of the BA3 was much slower.

-Summary-

This knife reminds me of a blade of which I think of very highly, the Boye drop point hunter. Boye also made many of his knives out of very thick stock (0.25"+), and they cut very well on many materials because of the edge geometry. Once the BA3 had been modified to a similar intended edge design, it handled like a Boye only with a more secure and comfortable handle and with a much more overall rugged blade. It would be a very nice general utility knife with a strong combination of cutting ability and overall functionality. For just general light cutting, you would probably be better off with a much slimmer knife such as a Deerhunter from A.G. Russell, however if you wanted more prying functionality and the ability to really lean into the blade hard during cutting then the BA3 really stands out (as well as increased edge holding, overall durablity, Busse warrenty etc.). Busse is coming out with some slimmer blades as well, so these would be worth looking into if you were focused on lighter work.

-Cliff
 
Thanks for the informative review!

One question:
Would cutting ability be just as good if the edge bevel on both sides were convex? Just curious as to the optimal configuration for the cutting tests performed.
 
Cliff,

I had my BAIII customized by Blademan13. He reground it to a full convex grind (spine to edge), smoothed out the micarta, ground the scales flush with the tang (it was a very sloppy fit from Busse). The edge is MUCH thinner than stock now.

THe performance increase was great. As you indicated it really performs well in pointing out hardwood stakes. IN fact, it will outcut a thinner bladed Marble's sport 2000 (for me) because of the increased force that can be used.
fd5c0bef.jpg


In the kitchen the difference the mods made were even greater.

Before being reground the BA3 was readily outcut (by a wide margin) using a CRK Small Sebenza (my EDC folder).


fd98cf32.jpg


After being reground the situation reversed; the Busse is now a very strong performer in the kitchen

fd533286.jpg

fd53343d.jpg

fd533223.jpg




With the Tang and scales ground flush and the micarta smoothed out, the grip is very comfortable.
fd6bb37c.jpg


I received a Kenny Rowe Sheath as a gift from a freind, and it is much better than the stock sheath (which plain sucks IMHO, but I have discussed the matter with Jerry, and it is a dead issue)
fd6bb3bb.jpg

fd6bb3ad.jpg


Overall I would rate the Busse BA3 Very highly. For me it comes close to being the ideal belt knife. The size is just perfect for general utility use, and is not so big as to be cumbersome.

THe only modifications that I would make would be to fully enclose the handle (ala Kevin "Mad Dog" Mcclung) and to use a slightly thinner stock (5/32" instead of 3/16") along with a full hieght convex grind from Busse instead of the high saber flat grind. I like my edges thinner than Busse usualy grinds his edges, but that subject has been beat to death already and I don't wish to relive it.

In this same sizer range the Rinaldi TTKK and Allen Blade MEUK are also excellent knives. Eric Chang makes a great hunter in this range as well.
fd63fd64.jpg
 
Thanks, Cliff. Very useful scope of work and helpful comparative analysis, as usual.

-Will
 
I've never owned a Busse and am on the verge of buying a Busse BA3 from another forumite (need to let him know Monday). Is the sheath that you are unhappy with the same one they tout as best available? I'm a bit concerned about the blade thickness as it might impair slicing. I'm also wondering how it compares to a Scott Cook knife that I really liked, sold, and hope to replace with another of his someday. Any thoughts?
 
Jagged,

I think the BA3 is a great knife, please don't let my comments on the sheath stop you from buying one. There are people that like the sheath, thinkit is great in fact. I like leather. For me leather offers so many advantages that it is the best sheath material.
- it resists tempature extremes much better.
-Looks far better to me
-wax or waterproof the outside and spray some oil on the inside, now you have a sheath that resists water issues, and helps protect your knife.
-Doesn't pick up sand like kydex does.
looks better, feels better,works better.

Some people think Canvas is better, other kydex. I like leather.

AS to the issue of performance versus a Cook knife, I assume you are referring to the Cook Hunter (owyhee).

THe BA3 is a larger blade, it is longer (an inch in the blade, about an inch and a half in the handle), is thicker (twice as thick) and uses a full flat grind instead of Cook's hollow grind.

The Cook I owned was an excellent knife, top notch quality, perfect grinds and fit and finish. The sheath is made by Roy Gfeller and is really of the highest quality, I love his sheaths (they are used on the CRK line as well.)

To be honest though, the hollow grind vs. Flat grind is a deal breaker for me. I have come to vastly prefer full flat grinds on my knives, I just think for mu uses (mainly cooking, general utility and wood carving) the flat grind is just palin better than the hollow grind.

To be honest, unless you are willing to regrind the Busse (contact Blademan13) the Cook will vastly outcut the Busse for lighter work, the Busse is more of a tank like knife, not a fine cutter. With some work though, the Busse really is a great knife. With the mods that Blademan made, my BA3 will easily outcut the Cook, and be more durable.

I ended up trading my Cook for a Rinaldi TTKK, which is one of my favorite knife designs, from one of my favorite makers.

Here is the the Cook:
http://www.imagestation.com/album/pictures.html?id=4291425293

I really like the BA3 and think that for a high durability utility knife it is just about perfect, but I have a few other knives in that size range that are great too. By the time you buy the Busse, get a leather sheath made and have it reground you are talking $300, unless you can make the sheath and regrind the knife yourself.

For that kind of moey you can get a whole knife outdoors cutting tool package like these:

fd63fe15.jpg

Eric Chang Hunter in 1095
GB Mini Hatchet
Queen's Cutlery Canoe in D2

and still have enough money leftover to buy a Golok from Valiant sch as one of these for limbing and trail clearing:


or
fd553319.jpg


THe Battle Mistress is for size comparison.

By going the multiple balde route, you can really get a broad range of use, and optimize each of the blades for specific tasks so that you have greater efficiency inside that broad range as well.

Here is another set-up for a similiar cost:
fd63fdf6.jpg

Rinaldi TTKK (if you can find one, or are willing to wait for Trace to make you one, get in line now, demand for his excellent knives is getting larger everyday!!!)
GB SFA
V-nox Fireman w/ Photon II attached (a real survival knife)



OF course you are also talking about lots of extra weight, and when you optimize your knives for specific ranges you lose versatility in that blade. For example the paper thin edge I have ground on the small Canoe blade would be easily damaged if used to cut anything other than meat, carboard, string, etc. A knot in wood would really damage it, A hard contact off bone or metal would ruin the edge to the extent that it would probably require a major regrind.

Also when you buy a Busse knife, you are never gonna lose money. Consider that when Busse stops making a knife the price usually doubles or triples within a year. You are getting a hard use knife and a hard use warranty. If you want a single knife that can cover an extreme range of use, than Busse knives are the best I have found. When I want task specific performance, than there are other makers who suit my needs better.
 
Blademan's email is:
blademan@gisco.net

HE is refitting a Cold Steel Master Hunter in Carbon V (which should be a nice little slicer in the 4" range) with a micarta handle, and regrinding it to a convex profile for me right now, as well as doing some work on a nice little Queens Fixed blade (3/32" D2, full flat grind).

Blademan really does a nice job.

He refitted and reground a CS Trailmaster that is just great:
fd6bb41d.jpg


To strip and regrind a BA3, I would imagine the cost would be in the $50 range. This is a bargain when you consider the workmanship involved.

For slicing though, the BA3 just can't compare to a thinner bladed knife like the Rinaldi TTKK. THe TTKK is thinner (1/8" vs. 3/16") and has a wider blade stock and a full flat grind, along with a thinner edge. They are in the same size range in length, but are really very different knives, the TTKK being a high performance cutting tool, whereas the BA3 is more of a high durability knife (but not as durable as the Older Badger Attacks with their 1/4 and 5/16" stock).
THe TTKK shown is a little different from stock in that it has an inch longer blade, full distal taper and less belly than is standard, the edge is thinner than is used on "tactical" knives (like 20 degrees included) along with polished G10 scales (it is a kitchen optimized TTKK.)

I have other TTKK's with Micarta and Carbon Fiber handles that I use for field work, I can take some pics later this week if ya want. Trace does simply excellent work.
fd98cf2c.jpg


Here is a shot of the spines:
fd98cef6.jpg


It should be noted that I have never seen a 4" fixed blade that could match a properly tuned $8 mora from www.ragweedforge.com when it comes to pure cutting performance. IF you haven't used a mora, you really ought to.
Jimbo has an excellent site here that details the tuning part:
http://oldjimbo.com/survival/index.html

A ton of information about mora knives can be found by searching this forum:
http://www.knifeforums.com/ubbthreads/postlist.php?Cat=&Board=UBB42

On the other hand, a mora will not be nearly as durable as the TTKK, let alone the BA3. IN many regards the search for performance is really about the acceptance of decreased durability, becasue as cross-section reduces to increase cutting performance, there will be a direct loss in durability.

I think that is what leads many of us to custom makers that use high tech materials and advanced heat treats. We are attempting to have our cake and eat it too. Thin, high performance knives that have a decent level of durability stemming from solid designs and materials. Again, I would submit that Trace Rinaldi is one of the best out there in this regards. There are other exceelent makers as well.
 
Good review as usual. I have a Badger Attack 3 (and an E) and I like it as is. No, it does not cut as well as a properly sharpened thinner blade (I have a Russell Deerhunter and a couple of Doziers), but for a durable camp knife it works well. One other knife I would recommend is the new Howling Rat by Swamp Rat knives. It looks very much like the Badger Attack 3, except the edge is convex and the steel is SR101. Also, the handle is Resiprene versus Micarta on the BA. It cuts very well and for the price you can almost buy three of them for the price of one Badger Attack 3.
 
Chiseen :


Would cutting ability be just as good if the edge bevel on both sides were convex?

They were, I assume the NIB bevels were flat/convex, but when Luke thinned them out he transformed it to a dual convex, which I kept. In regards to normal cutting, you won't notice a significant difference between the two (flat/convex vs full convex) if the induced angle is similar, it is only on tasks where only one side of the bevel is in contact with the cutting medium, like in whittling wood. Having the sides uneven here actually gives you the option of fine control or heavy rough stock removal depending on which side you face into the wood.

jagged :

I'm a bit concerned about the blade thickness as it might impair slicing.

This is only a factor on thick and very dense materials, 1/2" thick cardboard, turnips and the like. For the vast majority of the materials on a regular basis, edge geometry and sharpness is more critical. Though if you don't need the stock thickness for stiffness or strength, by all means get the thinner knife.

Eric :

When I want task specific performance, than there are other makers who suit my needs better.

You were unsatisfied with the work of the Busse custom shop?

How do you feel the BA3 compares to your 52100 MEUK?

It out cuts it most respects significantly as the edge on the BA3 much more acute, however the more obtuse edge on the MEUK is more resistant to damage and has taken even heavy assisted splitting through knotty wood and heavy press cuts straight through poultry bones. It has a very nice profile for an outdoors knife, the edge is very thin for a high cutting ability and ease of sharpening, but decently obtuse (~20 degrees per side), so it is very resistant to damage. The profile on the MEUK I keep meaning to change to full convex, it now has a distinct secondary edge bevel, though very thin 0.005"-0.01", which I will eventually sweep fully into the primary the next time it needs a full sharpening. The BA3 also has better edge retention across the board and is much stronger through the blade body. The MEUK has a fully enclosed handle though which can be of great benefit.

I have never seen a 4" fixed blade that could match a properly tuned $8 mora

While the puukkos are very decent, the edge bevels are essentially very shallow sabre flat grinds and are the worse way to make a knife. They only come off as very strong when compared to over built tactical knives. Yes the edge bevels are ~10 degrees per side and thus they will out cut many tactical knives, but they are also 10+ times as thick as most knives behind the edge as they are full stock there. Take a blade that is the same stock thickness as a Mora, then put a full flat grind on it with a secondary bevel that is 0.005" thick at 10 degrees per side. This will easily out cut a Mora and sharpen much faster. If you want to go even further, put a full hollow grind on the blade and sharpen flat to the hone so the edge bevel is <10 degrees included. I have several blades coming this way later this year. They will out cut Moras many to one. Moras are however very cheap so they dominate any performance/cost ratio based comparison.

Steelhed :

... I would recommend is the new Howling Rat by Swamp Rat knives.

Yes I have been using one lately. It cuts very well and handles nicely. The whole Swamp Rat line looks very strong. The Camp Tramp cuts as well as the CU/7 but chops more than 100% better due to the blade heavy balance. They just need to add a decent long lopper, a folder and a nice slim fillet blade to the mix to round out the line, the latter is really getting away from the brand market though.

Will, thanks.

-Cliff
 
Cliff:
For the vast majority of the materials on a regular basis, edge geometry and sharpness is more critical.

I disagree. For the vast majority of the knife work I do, mainly food prep and general utility, a thinner stock results in a direct increase in performance. Yes, edge geometery and sharpness are important, but stock thickness is also an important factor for me in selecting the right tool for the job. While a 3/16" thick knife might be able to perform light tasks, it is over-built. A 1/16" or even 1/32" thick knife just sails through vegtables and meat. Yes, durability is not high, but for light tasks, it is not needed.



You were unsatisfied with the work of the Busse custom shop?

Actually I have not gotten my knives back from the Busse Custom Shop, and I expect they will be excellent. For many tasks however, I want a higher level of slicing or cutting ability, and do not need the nuclear toughness that Busse knives provide.

Also Busse knives tend to be heavy, and where weight is a significant factor, and durability is not required, other makers get the nod.

I am suprised that the BA3 is performing at such a high level relativce to the MEUK. I have two MEUKS (one in 1095, one in talonite) and they readily outperformed the stock BA3. Obviously the BA3 is one of those knives that greatly benifits from having the edge thinned out, as now the reground BA3 will outperform the MEUK.

I gotta run, I have some comments in regards to your take on the mora (and single edge beveled knives) but I don't have time right now.

Nice review BTW.
 
Eric...

In your picture with all the knives..
Right hand row,,2nd knife down..

What is that ??

ttyle

Eric...
 
Eric,
It's a Greco Green River Comapnion in A2 with silver powder coating and natural micarta scales. I bought it from John at a knife show.

fdde4727.jpg


He makes the knife standard with black on black and 8670. From what John told me, the 8670 is an even tougher steel than the A2.

I very good knife, at .210" it is a little thicker than I would like, and I actually prefer my Flat ground Grohhman R4 due to the full flat grind and thinner stock.

I would not hesitate to carry either though.
 
Back
Top