Sparks During Grinding

me2

Joined
Oct 11, 2003
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I was sharpening some knives last night on the belt sander and noticed that my kitchen knives dont spark at all. The CS machete sparked like crazy, but the steak knives I was sharpening didnt. I assume they are stainless, but you cant tell after they've been in the sink for a day or so. I wonder if they are even hardened? Or is it just a property of the stainless, or the fact that I was using a sander instead of a wheel?
 
The more the sparks fork the more carbon is in the steel. Sounds like you didn't get any spark at all from your kitchen knives, though. I don't know, maybe if you press harder....
 
Ouch! Sharpening knives on a belt sander?? I hope you were careful, and that you didn't sharpen any nice ones that way... you can ruin the heat treatment very easily.

Peace.
 
When grinding knives, the plain carbon steels spark a lot, and an experienced eye can judge from the spark pattern the type of steel it is! Stainless steels can spark, but from my experiences of grinding 440-C and ATS-34 (and other steels just in sharpening), they don't spark that much. They don't spark at all in sharpening as per my methods.
 
Yes - the same can be said for D2, S30V and other high-alloy steels.

The spark test really only works for simple steels. The hotter the spark, the higher the carbon content. I can light up a good sized room with a bar of 1095 doing heavy grinding....:eek:
 
Iron sparks are particles of burning (oxidizing) metal. Stainless steel is formulated not to oxidize or to only oxidize slowly--hence it doesn't show much sparking on a grindinq wheel and even less on a sanding belt. A simple carbon steel and a lot of pressure would kick up some serious sparks.
 
"Stainless steel is formulated not to oxidize or to only oxidize slowly--hence it doesn't show much sparking on a grindinq wheel and even less on a sanding belt."

Duh, I shoulda guessed that before writing this post. As for sharpening on a belt sander, I've done all my knives on it at one time or another. I usually use it to reprofile, then switch to waterstone and sharpmaker for sharpening at the new angle. A 300 grit belt and a leather belt work well for the kitchen knives though. They get abused and can take a long time to sharpen by hand. And I did ruin a couple of knives (read 6) sharpening them on the sander. One was a S&W hunter, one was a broken BM Ares, and another was a (gasp) BM 806. Well, the 806 was already stripped of coating and hand sanded to 400 grit, so the 320 scratches weren't that noticable. The only damage to heat treatment was to the S&W. I've gotten the hang of it since, and love the edge the leather belt produces.
 
FWIW, I sharpen every knife I make on a 1x42 belt sander. Have yet to burn an edge - just keep a can of water nearby and dunk every few passes. Work at higher grits and move slowly. Piece of cake.
 
When I have a lot of kitchen knives to sharpen at one time (say 50 of them) I do most of the job on my belt sander. This happens every two to four months when I bring knives down to prepare food at the local soup kitchen. It is amazing how fast three dozen amateur chefs can dull knives. When I have really dull knives of any type I do most of the reprofiling or edge restoration with a belt sander. If it is a valuable knife I start with a fine grit, if I don't care about the looks much I start with a coarser grit. For a machete I might start with 60 grit and work up to 400 grit.
 
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