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<font face="Verdana, Arial" size="2">excuse me, but i have to ask you something Yvsa. if i had a rough sketch of a knife, and the required specifications to build it, how much would it cost to commission you to build a wood model out of the pics and specs for me? i'm asking you, because of the wood model you built for the YCS. if the YCS is such a great knife, then the wood one had to have been superb. if you can't, could you please provide some info?
1. what type of wood blanks do you use
2. where do you get the wood blanks
3. what are the basic tools required to make a decent wood model
thank you for your time.
charels</font>
Thanks for your kind words Charels, but you give me way to much credit.
I would volunteer to do it for you, but I have enough problems it seems trying to get things done that I've said I would like the HI Tomahawk and new HI Bowie. But it's probably for the best right now until Gelbu gets some more master kamis hired to take up the slack in Birghorka. I know how much hell it is too try and work with a skeleton crew just to get standard production out.
Anyway, the model for the YCS was made from a piece of plywood with the layers cut off where needed and other pieces glued on in the handle area to make it thick enough. ( I have some thin solid core plywood to do this with.)
Plywood really tests a knife's edge due to all the glue between layers.
Or you can use a nice piece of straight grained white pine that's easy to carve. That's what I started with, but the blade warped on me and I started over, still have the 1st incompleted one too.
As far as tools go you really don't need anything special, it just may take a bit more time with all hand tools.
I have a Dremel with a flex shaft and a Ryobi without. And the 2"X 72" Grizz grinder makes things go more quickly as well.
The 1st step is to draw a really accurate depiction of what you have in mind. I like to use heavy artists paper or card stock for that. Make the drawing as detailed as possible so you won't forget to transfer everything to the wood.
Then cut it out accurately and trace around the pattern on your wood.
If you're using straight grained white pine make the blade run in the same direction as the grain to insure strength. Cross grained is more apt to break.
Then cut around the lines. While you're at it cut any thin pieces needed to thicken the handle area if needed and glue them in place.
Build all your thick areas before starting to carve.
You can use a knife very carefully to remove the larger areas that's not going to be part of the knife.
When you have it pretty well roughed down then you can go to rasps and files for the final shapeing.
Then use sandpaper to finish it up.
The model doesn't need to be absolutely smooth and perfect as the kamis will do that in the steel.
After you have it finished to your specs refer to your original drawing and using a pen carefully draw in the details where needed.
( Paint it 1st if you want, but it's not needed, although I did paint the YCS model)
I cut out small diamonds of paper and pasted them onto the handle of the YCS model for the inlay and then used a pen to mark the horn inlay dots in the bone.
I also cut paper circles for the
Yin Yang Symbols and drew the dark side in with a pen and then glued them on where I wanted them.
Since I had the YCS painted to represent steel and wood I used model car paint to depict the copper and brass inlay in the Sword of Shiva.
On the AK Bowie model I actually cut the heads off roofing nails and drilled small holes in the handle to push them (with glue) in representing the rivets to hold the scales on.
I used a black "Mark-a-lot" to draw the buffalo horn scales, leaveing the wood plain in the center for the exposed tang.
An important thing to remember is that the kamis usually will not make the real knife "Exactly" the same as the model, But they usually get it within 95%-98% and that's not bad at all.
Both the AK Bowie and the YCS came out within these percentages.
And the kamis actually improved on the fuller desgn I had in the model YCS.
The only thing that I would have really liked 100% is the curve in the model's handle. The original handle had about 3/8" more drop, but I do understand why it wasn't done after doing a curved handle myself.
Hope this helps!!!!
And you can do it since it's your vision and you know exactly what's in your mind.
And with all of that.... Exactly what do you have in mind if you don't mind sharing it with us?
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"VEGETARIAN".............
Indin word for lousy hunter.