Spider Damascus Bowie WIP

Joined
Mar 17, 2009
Messages
1,505
Here is a work in progress of a big bowie that I have been working on for the last six months. I am working on the sheath now and hope to finish it in the next week. I took enough picture with my cell phone, to hopefully result in a nice WIP. Hope you enjoy.

The Damascus has a spider design, but it is the result of a Laddered W pattern.

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I started with 21 layers of 15N20 and 1095. I used 1/8 inch thick layers of both steels, however I used ¼ inch layers of 1095 for the outside of the billet.

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Billet wielded up, sprayed with WD40 and cover with Borax.

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In the forge.

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This picture is the results of several steps. After the first weld I cut the bar in two and forage welded the two sections to create a bar with 42 lays. The bar was turned on its side and forged to begin the development of the W pattern.

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Then the bar was drawn out and cleaned up with side angle grinder.

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Then cut into four sections and prepared for welding.

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The results.

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Drawn out, cut into four sections and welded.

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The resulting bar.

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My next step is to cut groove with my side angle grinder.

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The results
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More to come.
 
Back into the forge.
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Here is a drawing of the knife to be made.
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The billet forged out to the general shape of the blade and some additional sections for the guard and the frame handle. The blade was cleaned up with the side angle grinder.
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Cleaned up on the surface grinder.
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Cut out to the final profile. I did not forge to the final shape because I did not want to distort the pattern of the Damascus.
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At the grinding
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Checking in with the drawing.
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Heat treating – after the quench.
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Into the oven for the temper.
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Grinding in the clip.
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Very cool concept! Thanks for sharing. I'm interested to see what kind of handle you put on it and to see the pattern on the final product.
 
Post 3

Finish grinding complete
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Hand Sanding
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Finished Hand Sanding
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Right out of the etch
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The results of sanding at 2000 grit
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Milling the tang slot on the guard
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Guard fit up
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Working out the finial overall guard profile on paper
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Cutting the ferrule slot
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Parts laid out. I was going to use some copper spacers. I decided they just did not fit in with the overall design.
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More tomorrow.
 
Very nice project! Thanks for sharing the WIP.

Steve
----------
Member, W.F. Moran Jr. Foundation
ABS Apprentice
 
Layout of the tang on the frame.
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Cutting out the tang slot.
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Frame handle with the slot cut out.
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I ground down the end of the tang so I could thread it.
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The threading process.
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The cut slot for washer for and end of the tang.
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Frame handle attached.
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Drilling pin holes in the frame handle.
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Stabilized Giraffe Bone scales cut to shape.
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Fitting the scales to the ferrule.
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Handle layout
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Sanding the handle scale.
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Forged to shape the guard
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Fitted guard
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Hand sanding the guard
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Etched guard and frame handle
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Cutting the slot on the ferrule.
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Parts together
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Handle pined together
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More to come.
 
Here are shots of the finished knife and sheath. Thanks for stopping by.

Details:
Steel – 1095 & 15N20
Laddered W Damascus
Handle – Stabilized Giraffe Bone
Guard – 1095 & 15N20
Pin – Stainless

Knife dimensions:
Overall length – 16 5/8 inches
Blade length – 11 1/2 inches
Blade width – 2 1/8 inches
Blade thickness – 1/4 inch
Weight – 1 lb 11 oz


First we have all the happy spiders lined up. Interesting how the laddered W pattern turned out.
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That turned out great, thanks so much for taking the time to show us your techniques...[emoji106]


Sent from my iPhone using Tapatalk
 
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