stabman
Gold Member
- Joined
- Sep 17, 2007
- Messages
- 21,327
Ever since the jester skull bead scared off Ben Affleck so quickly that he left his Batarang behind, I began thinking that I needed my own, more stabtastic version of this throwing device.
So, I ordered some Grade 5 titanium from Alpha Knife Supply, and got some Grade 38 from titanium mad scientist Mecha.
I got to work on the thinner piece of Grade 5 that I added to the order to meet the minimum for international shipping; the thicker stuff was reserved for waterjetting in the future.
Let's get grinding!
I went over to my brother's house, and worked on it with the belt sander and a Dremel sanding drum. Went through 4 belts, and 7 sanding drums...yay!
Then I decided to heat it up with a torch.
Finished it up in 3 hours to the minute, pretty much (cue the commercial for Ground to Shape, up next on History Channel
).
The next day, the Grade 38 titanium came in the mail.
Went though 4 designs and redesigns till I had one I liked. Made paper and cardboard templates for it.
Ground it out the next day; didn't video it, as the batteries were charging, and I just didn't feel like it. Had to "git er done!"
Went through a bunch more belts at my brother's place that night, and torched it too:
Along the way, I realized that the first one (the grade 5 version) had picked up a warp somehow. Spent about 5 hours figuring out a fix, which eventually worked with a combination of torching the middle section, followed by flattening it between two heavy, flat slabs of steel (compliments of my mould from my college machining days).
So, yesterday I headed out to test them out.
Did I mention I made Kydex sheaths for both of them too?
Because I did.

So, I ordered some Grade 5 titanium from Alpha Knife Supply, and got some Grade 38 from titanium mad scientist Mecha.
I got to work on the thinner piece of Grade 5 that I added to the order to meet the minimum for international shipping; the thicker stuff was reserved for waterjetting in the future.
Let's get grinding!














I went over to my brother's house, and worked on it with the belt sander and a Dremel sanding drum. Went through 4 belts, and 7 sanding drums...yay!
Then I decided to heat it up with a torch.

Finished it up in 3 hours to the minute, pretty much (cue the commercial for Ground to Shape, up next on History Channel

The next day, the Grade 38 titanium came in the mail.
Went though 4 designs and redesigns till I had one I liked. Made paper and cardboard templates for it.
Ground it out the next day; didn't video it, as the batteries were charging, and I just didn't feel like it. Had to "git er done!"
Went through a bunch more belts at my brother's place that night, and torched it too:

Along the way, I realized that the first one (the grade 5 version) had picked up a warp somehow. Spent about 5 hours figuring out a fix, which eventually worked with a combination of torching the middle section, followed by flattening it between two heavy, flat slabs of steel (compliments of my mould from my college machining days).
So, yesterday I headed out to test them out.

Did I mention I made Kydex sheaths for both of them too?
Because I did.




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