depending on how tough you want it to be, how thin the edge and how expensive, I'd suggest:<ul>
[*]CPM-3V-probably the best overall, but somewhat expensive and hard to work.
[*]5160-cheap, easy to work and heat-treat, reasonably tough, but unless you are willing to clay temper, it's hard to get a really sharp edge. Kris Cutlery uses the stuff, and they turn out some good, user blades.
[*]1084-cheap, similar characteristics to 5160, but more carbon and no chromium make it even more prone to rust.
[*]52100-second to 3V, but if you can diff treat it, might be really close. It is harder to forge than 1084 or 5160, smaller working temp range. I'm not sure if it is available in sheet form, but it's probably your best bet if you are forging.(I think forging 3V is only for the insane
)
[*]last one, just thought of it: L6 or 15N20(I think). Tough, you can clay temper it, but no visable hamon. I know someone out there makes Japanese swords out of it, but I don't know much else.
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Sorry this didn't give you a definate answer, but my reccomendations would be: <ul>
[*]if you(or whoever is making the sword) are an experienced forger, 52100
[*]if more of a novice forger, 5160 or 1084(I don't have enough experience to pick between the two)
[*]if stock-removal, and you can find it(it's not always available in knife sizes) 3V. otherwise 52100(same scarcity) or L6/15N20.
[*]If you want to do the heat-treat, 5160 or 1084. both are available everywhere and easy to temper.
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hope this diatribe was helpful. Just to confuse you a little more, A2 and D2 might be possibilities, but I know very little about them, so I'll let someone else tell the tale.
Aaron
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aaronm@cs.brandeis.edu
I like my women like I like my knives: strong, sharp, well-formed and pattern-welded!