Swiss Army Knive modification

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Jul 27, 2005
Messages
322
I read recently that those plastic handle scales on Victorinox Officer Suisse Swiss Army Knives can be replaced....but you have to send away to Switzerland. So I made a pair of wooden ones.

This is a knife I found on a beach, all crusted up with saltwater corrosion. I cleaned it up, and used WD 40 to free up the tools. The tools are still a bit hard to open and close, but I wasn't about to take all the rivets out! I got it so it was "okay", but one of the white plastic scales had a couple of chunks missing.

I bought a small piece of cocobolo wood, and shaped it into a pair of new scales. I managed to make a slot in the back of one for the tweezers, but not the toothpick or the pen: that would have left very tiny walls of wood between the slots and the corkscrew cut-out, which would have broken off for sure. Plastic worked with this, but wood won't. Tweezers are the main thing; heck, I have a blade to make my own toothpick anytime!

Finishing the cocobolo was an education. After sanding down to 400 grit, I coated it with varathane, but this stayed gummy. So...onto the internet. I found that this wood is so oily, that varathane will take forever to harden, if ever. The wood needs to be first sealed with old-fashioned shellac, and then coated with natural-resin varnish, not varathane. I spent several evenings doing all these coats, with sanding down between. In the end, I didn't like the look at all. It was like the beautiful, natural woodgrain was behind glass. And it also looked "shiny and cheap".

So, I stripped it all off, and left it natural. I found out that cocobolo needs no finish at all, because it's so hard and oily, it can be just buffed up as is.

I was advised to wash the back with acetone, to remove the oils so the epoxy glue would hold, so I did that.

Finally, I applied just a little wax and buffed it with a cloth.

I quite like it now! The wood just FEELS so much nicer than plastic, and it reminds me of an old gunstock with that smooth patina.

I only wish I knew what model of Swiss Army knife it is. I did find a reference to a "Vintage Golfer Waiter", that matches all the tools, but that one has a toothpick and tweezers, and mine had toothpick, tweezers, and pen. Anyone know?

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Hi,
you did a really great job
1A+

It looks really unique and GREAT!

You should try to sell those scales!

:thumbup: :thumbup: :thumbup: :thumbup: :thumbup: :thumbup:
 
Hey, Pocketknife,

How'd you attach the white shield to the wood? Looks GREAT.

Mike
 
Thanks very much for the compliments, but it's the wood that makes it; not my work.

zingzong2005, if I sold them, I wouldn't know what to charge...you don't want to know how many hours I puttered around at this! But that's okay. I like puttering!

MSCantrell, I attached the shield with ordinary epoxy glue, after wiping the bare wood with acetone. After applying the glue, I put down a piece of clear plastic bag on top to eliminate glue lumps, then put down a small. smooth piece of heavy steel until the glue dried. After the glue dried, I scraped away the excess glue. I don't know how long the shield will stay on, since that oily wood may not keep a good glue bond. We'll see. Oh, and it's not white, it's silver...stainless steel. That photo didn't show the shine. Maybe this one will show the shine a bit better:
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Stevekt, no, there is no parcel hook; just what you see in the "open" photo.

Muskratman; incoming!

Pocket
 
You did a very nice job!

yes, cocobolo is oily, in fact you cannot shellac, varnish, urethane, or any sealer, etc on this wood. You can use carnuba wax, or beeswax and polish it with a buffing wheel and that's all you'll need. Its a very dense and stable wood so it should last forever.

I use to replace sak scales (many years ago, 18, 19 more?) with osage, american walnut, african walnut, oak, cedar (which of course had to be cared for, very delicate), stag, horn, and bone (whatever was wanted). They are really easy to make and look really nice (like yours) if done right. I used two-ton duro waterproof epoxy to attach the scales (and would clamp the handles on using a piece of leather to keep from creasing in the scales).

The shield may stay in, but eventually the oil in the wood may very well have its way (and work loose). Vcitorinox does make handles from natural materials, such as cocobolo and its interesting to note they did leave the shield out. But they also did this on their stag and horn models. There is one wood model where they did blind stamp the shield into the scale.

Again, nice job on the knife~!
 
Pocketknife,

Thanks for the tip. I may try that.

I was also thinking of trying to burn the pattern in next time I put wood scales on a SAK, probably just with a piece of coathanger heated with a propane torch. Then sand smooth and seal. I'll post pics, good or bad.

Again, such nice work!

Mike
 
Awesome work Pocketknife, thats the first SAK i've seen with a wooden handle. Looks great! :thumbup:
 
Excellent job well done!

I do like wood on a folder, in fact I spent a lot more than I wanted to on a Swisschamp in Rosewood when my son was born with the intention of giving it to him on his 5th birthday. :)
 
Hello Pocketknife,

Very nice mod you have done there...

But I think you got it slightly wrong :
"I read recently that those plastic handle scales on Victorinox Officer Suisse Swiss Army Knives can be replaced....but you have to send away to Switzerland."

You CAN replace the handles, but you DO NOT need to send the knife in Switzerland.

You can order almost any handle here :
http://www.swiss-knife.com/EN/SK/handles/handles_index.html

You just have to clip them on...

Hope this helps
Marco
 
Nice work...

That is what I try to aspire to, but I don't have the time or the patience lately.

Thanks for sharing...

Glenn
 
Actually, you can also buy the celidor scales on ebay, Ive seen them there periodically.
 
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