Tang Dynasty sanmei wip 28" 1400 layers, clay ht

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Dec 18, 2008
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Greetings fellow forumites,
I have been working for some time on this project. It has survived the quench and has been tempered. A little straightening, and a ton of polishing and finishing work to go yet.

This is a 28" working length. The blade is 1.13" wide, .28" thick at the shoulders. It tapers to .97" wide and .2" thick (maybe thinner in the end, though).

I have a question - Does Aqua Fortis have a tendency to rust sword blades if you use it as a stain on a wooden sheath?


The Tang Dynasty style of swords are the progenitor of Japanese blades. There are a famous group (2 or 3) that have been preserved behind glass for hundreds of years. Two famous Japanese swordsmiths, upon seeing these swords in person, were quoted as saying that it was no longer correct to say that the height of swords in Japan came from the Kamakura period. Meaning, in their estimation, the best Japanese swords there ever were, are in fact Chinese swords.

The reason I bring this up is because I am doing a clay heat treatment. This was developed by Chinese, and the resulting pattern is called a shuangxue. Later to be renamed a hamon. Chinese used clay heat treatment, all manner of laminates, twisted bars, cores composed of multiple twisted bars, etc. There was a rich exchange of culture through the people of the Northern Steppes in China who were ethnically and in terms of their material culture European. As such, the Chinese used techniques that we often think of as Japanese (indeed they created them), and they used techniques that we often think of as European. Don't know who created them, probably they came from Europe to China rather than the other way. Not sure, though.

Just mentioning this to explain why I am doing stuff that looks Japanese on a Chinese style blade. Also, to let y'all know a bit about why I am trying to learn this style. Pretty much everything you would want to do as a smith, it was done during some period of China's history (except staggered counter-twists like the Vikings).

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here are the bars to start. Each of the side pieces has 720 layers.

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welded up and ready to go. I used a stop block on my press to get the outside bars to within a couple thousandths of an inch of each other in thickness and width. This is important with a sanmei (yes, sanmei, not san mai... it was a Chinese word first).

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bar welded, drawn out, and made into sword preform. It has tapers in width and thickness that will let it become a sword.

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here you can see taper in thickness and also layer count tracking on anvil (anyone know what kind of anvil this is? I got it from a kid in Pennsylvania who collects them for $250. It weighs about 200lb).

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new horizontal quench tank for water quench. Only one small leak.

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heat treating kiln and whole set of tubes for quenching and etching vertically.

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you can see the 75lb piece of cast iron fire hydrant valve I put in my kiln for thermal mass. Makes a big difference).

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all clayed up.

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The blade, now. Notice the positive sori. I even pre-bent a little negative sori to try and get a straight blade. I have seen some originals that looked like this (ok, seen pics). I am leaving it. The point looks misleading in the pic. The end of the blade will be double-edged. These have a short cutting bevel, like the Japanese style only really short bevel. The ridgeline will be only about a third of the way up the blade from the edge. The last 4 or 5" of the back edge will be sharpened, too. the point will be very close to the midline of the tip.

comments, advice, offers to collaborate and make fittings, whatever... all welcomed.

take care,

Kevin
 
In short, I did not set things up properly for the ridge line. so, the only geometry left is the traditional geometry of daos, anyway. But, to be honest, it was a mistake and not a, "Design Choice."


So - DESIGN CHANGE.

After I ground the blade for heat treatment, I was reminded that the originals reached full thickness at the ridge line about 1/4 of the way up the blade, and then remained flat and the same thickness all the way to the back.

I couldn't do it. I am so used to blades either tapering from the back or tapering in both directions from a ridge. I set this one up all wrong to get the ridge done properly.

So, now it is a full convex grind. I had to. It will cut better, but it is not true to historical shape from the Tang (more like Ming, now). So, this is officially a Tang Dynasty INSPIRED sword.

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here is the point (back edge not really sharp).

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240 grit full-convex goodness. I also whacked a tree with it several times. It rings like a bell when tapped with a knife blank. At least it is solid.

I will try to get it to 400 grit on the belt sander, and then real polishing starts.

oh boy. But, there is a nice shuangxue there, and it has a nice grain structure. Subtle hada. The new geometry opens the door to use a disc with flange guard or go with the pointy-bowtie shaped Tang style. Not sure which way to go.


thanks for looking. Comments are welcomed.

kc
 
Good lookin start. Looks VERY challenging. I would love to try a long blade like that but would be very fearful of the grinding portion. Looking forward to more pics as you complete the project. Best of luck on a successful journey.

Not sure what type of anvil that is, do you have more pics of it. May help. Any marks or holes at all.
 
Thanks Quint.
The grind style I did isn't that bad. If I had left it thick enough and been able to go for the ridge, that would have been fierce. I am not sure I could do it, honestly. Next time I will have to set it up right and then get close with the grinder but finish the ridge with files before heat treat. Then, just stay off of the ridge and grind the rest of the way after heat treat.

The grinding is actually done. I just have to polish now. One bit of power polishing with 400grit. then it is back to 220 grit and hand work for days and days.

kc
 
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