Sorry it has taken me so long to get back on this one. Real life issues and such. Yes, there were some major problems with cutting through cloth with period weapons. Many of the first-hand accounts I have read by the British in India complain about their military issue swords, which were very dull. And the metal scabbards they kept them in, which would rapidly dull any sharp sword stored in them for any length of time. The Indian weapons, on the other hand, seemed to have little trouble cutting through cloth uniforms and the cloth armor that was popular in India at that time. The reasons for this are twofold. First, they actually kept their swords sharp. Very sharp. As in sharp enough to cut through a silk handkerchief laid on top if the blade with a twitch of the wrist. And their scabbards were designed to not contact the edge of the blade with anything that might dull it. The second reason has more to do with their style of swordsmanship. Instead of hacking and stabbing, they tended to use more drawing cuts than anything else. The result of which was that they could take full advantage of the sharp edge and slice through the cloth, skin, muscle and bone. The wounds described by British doctors at the time make it sound like the people got into a fight with a deli slicer instead of being hit with a sword. Straight, clean wounds, with no bruising or crushing injuries to the tissue around them. Whereas a similar injury from a European swordsman would be just as likely to crush the bones and tissue in question.
At this point I am working with a Sikh swordsmith in India to have the larger tulwar hilt made. Assuming that this actually works out, and I haven't been taken in by the Indian version of a Nigerian Prince, intent on getting his father's fortune out of the country, I will look at having him make me a complete sword in the near future. For now, I am simply waiting to see if he follows through on the initial order for a basic tulwar hilt. He normally makes his sword blades out of EN 45 or higher, which they evidently salvage from railroad car suspensions. Supposedly it holds a decent edge, while remaining flexible enough to be used for a decent sword. I will, assuming I don't get burned here, probably end up with a tulwar, and a basket-hilted (the Indian version) tega, which looks rather like a cutlass in size and shape. Between the two, I should be able to conduct some decent tests.
-Mb