Originally posted by Gouge
Isn't there a maker that swears by oil quenching stainless. I'm thinking Matt Shade for some reason.I may be wrong
Mark
WOW! Somebody knows I'm alive! haha. Yeah I'm one of a couple guys here that refuses to listen to the metalugists. I do my own heat treat on 440C. You need something capable of some serious heat, but its not hard to do.
I've done it with a torch and pile of firebricks, but I'm currently using a homemade burner (modification of a reil type)with fire bricks in a sort of forge.
Its pretty simple.
I grind to about 85% to avoid warping which is a problem with thinner stuff.
Do the normalizing stuff. I generally just put a few blades in the forge for about 10 minutes and then cut out the burner and let them cool off with the forge. Probably not as good as vermiculite but I haven't had anything crack at all, and only warped a dagger blade that was paper thin.
For the actual heat treat I bring it up to a good orange color (this is subjective, you'll have to experiment on your own) A little past red, but not really really bright. Hold at that temperature for 10-15 minutes. Bigger blades get a little longer, you have to give the carbon time to dissolve.
While its heating I use a heat gun and warm the oil up to about 110 degrees. I use a gallon can full of 10W40 motor oil (used, but I don't think that matters).
To quench, I do a full quench tip first. Haven't tried any differential hardening. Leave it in the oil a few minutes until they're about the same temperature.
Test with a file. It will skate like its on a peice of glass. Make sure you always use the same file for your experimenting. You can see, I'm far from scientific but that is one important thing you want to be consistent with.
Ed Fowler originally started all this, and he did a triple quench. It seems to give more consistent hardness over the whole blade, but scaling can be a problem. You'll have to decide for yourself, just repeat the steps above, minus the normalizing.
Temper around 400 degrees for 3-2hour periods in your oven. This will also take experimenting becuase all ovens are a little different. I've settled on 390 deg for my own.
I've taken very thin edged knives and chopped peices of (cured) hard maple and black cherry without damaging the edge. Can also cut brass. Flexibility is as good as I would expect from an 1/8" thick 3" long blade. I haven't broken any yet but they will bend to at least 45 degrees.
I've tried the commerical heat treat route with other steels and was very happy with the results, but I can do this at home and get results I like. It saves a little money and I get to say I took it from barstock to blade doing it all myself.