Tough handle

Joined
Jul 12, 2011
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135
I've got a True Temper FSS double bit I'm trying to hang on a 30in house handle octagonal handle and I am really struggling to get it on. It has ridges in the eye like I've seen on new council's. I've got the head on about halfway on, but can't seem to get it much further, obviously it won't come off easy. I need you axe masters help! please!
 
Get it off. Beat it with a wooden mallet so you don't damage it taking it off. If you don't have one you can make a quick and dirty wood mallet from a heavy branch.

Then rasp it down a bit more. And score grooves for the ridges with a utility knife or 'V' chisel. Don't beat it on hard until you're sure you're going to get it on all the way. When you wedge it your scored grooves will engage the eye ridges so no harm done with the scoring.

Originally these heads were hydraulically set on their hafts. Hafts were made to matching specs so they would always go on. These are tougher to hang. All the on & off is tough work with a ridged-eye axe. FWIW, if you can find a haft that hasn't been kerfed those are easier to work with for ridged eyes. The kerf jams the haft during fitting because it spring loads it. Fit a no-kerf haft and then cut the kerf once you're satisfied with the hang.
 
All it takes is patience and persistence! It helps if the wood is overly dry (a morning or afternoon in the oven at 120-150 F, or tucked overnight behind the wood stove, if not sure). Once it's partially started in to the eye and tapped back out that leaves you with a perfect imprint on the wood to replicate using file/rasp/chisel/sharp knife, on the remainder of the hang. By rights it should slide on tight enough not to wobble and yet loose enough to be able to move without serious effort. What you've described on your unfinished hang doesn't allow space for the wedge to tap in but at least you have now created a template.
The more often you do re-hafts the smoother and faster you'll get.
I cannot claim to be an 'axe master', by the way. Very few folks qualify. That category would have to go to one of those axemen of yore who could masterfully re-haft using only a pocket knife (or an axe head) during a coffee break.

Had Square_Peg's response been entered before I starting typing this response I wouldn't have bothered to submit an opinion. His advice is excellent!
 
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