Travis Wuertz hammer in review pic heavy

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Dec 27, 2012
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I was fortunate enough to have attended Travis W's hammer inn this weekend and I thought I'd share some really cool things I learned.

Let me begin by saying that that the Wuertz family are incredibly generous and wonderful hosts.

I arrived at about three o'clock on Friday and was greeted by Travis. Travis introduced me to Tim Hancock,
Michael Quesenberry, and Eric Fleming. That's a lot of talent in one room.

I watched as these gentlemen worked on some modifications of Tim's press.

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I'll do my best to explain how awesome this press is. In the photo you will notice a silver dial with a cam attached to it and a limit switch. Tim wanted the ability to set limits on the press to make forging more efficient. Normally you would use blocks between your dies to set the thickness of a billet. With this system you simply slide your dies into the press, zero your cam and you are good to go. So, if you want your billet to be 1" square, you set the cam to one inch and simply hold the foot peddle or joy stick down and the press will automatically stop at that 1" hight every time.:thumbup::D

Here is a pic of Tim and Eric working on the press.
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One thing that really impressed me about Mr.Hancock is his desire to keep finding better and more efficient ways to forge/make a knife.
Tim showed everyone his method of using beveled ladder dies in the press.
Tim explained that when you use the beveled dies in the press you have less material to grind away later and the patterns in the end are simply beautiful.

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Here is a pic of Tim at the grinder working on the knife that he forged with the beveled dies.

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Mr. Gary LaBlanc gave a great lesson on bolsters. Take it from me, you cannot see a line between the blade and bolster when Gary is finished.

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Michael Quesenberry was also on hand. Mike is an extremely talented maker and taught a class on forging as well as parkerizing.

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Although not at the Hammer in as a instructor, Shane Carter was kind enough to do a demo on forging.
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In 1984, Shayne was the first American to win the World Champion Blacksmith Competition (WCBC) held in conjunction with the Calgary Stampede. Matter of fact, he was the only American who won this prestigious title until 1999. Shayne is still the youngest participate to win the WCBC title at age 23.
Over the years, Shayne has been very active in competitions. Winning spots on the American Farriers Team in 1986,1988,1990,1993, 1997, and 1998. A competition held at the annual American Farriers Association Convention. The top ranking farriers participate in classes that last for several days. The top four Americans are placed on a team that represents the USA at International Competitions in Scotland, England and Canada. Shayne was the team caption (National and Overall High Point Winner several of the years he was on the team.

The amount of control this gentlemen has with a hammer is amazing.

There were many famous and talented makers on hand as spectators as well,
Mike Tyre, Mike Mooney, and Hans weinmueller were all there and very kind and generous with any questions asked.

Our host, Travis W, was a man on fire the entire weekend. He is truly a genius when it comes to anything mechanical. He demonstrated how incredibly efficient the TW-90 grinder is.

Here is a pic showing how to surface grind the bevels into a 10" kitchen knife in about two minutes a side.

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Here is my favorite pic of the weekend. I was lucky enough to eat breakfast with these incredible gentlemen every morning.

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Group photo with one our own from BF, can you identify the gentlemen second from the left?


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I'll end this with a pic of out host,Travis W. in his assembly area.

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Thanks for looking,
-Eric
 
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I hope you guys helped him finish up, and ship out my tw-90!

I'm almost too excited! Been putting off grinding projects cause I want to do them on my new machine, ha ha.
 
There was a lot going on but I know that mine shipped just before I arrived on Friday.
Hopefully yours shipped at the same time Dr.
 
Great write-up Eric! What a excellent weekend it was. It is always an incredible experience to assemble with good friends and learn from each other. The best part is the collaborative brainstorming that inevitably leads to new concepts that we try on the spot. Not much sleep going on at night... I want to give a huge shout out to Travis and his family for hosting this amazing hammer-in each year. Cannot wait for the next one!

Eric Fleming
www.flemingknives.com
 
Eric, it was a pleasure meeting you. Thank you so much for stepping in as our audio-visual guy. Travis' hammer-ins are always a blast. A relaxed atmosphere surrounded by fun and education.
 
Great write-up. Thanks for sharing the photos and the stories.
 
Thanks for the great review. I have to thank Eric Kidwell for coming all the way out from Maryland, taking pics, and holding a video camera for the entire hammer in. Also thanks to all the instructors and visitors for helping make a great hammer in.
 
That looks like a great weekend. Is it me, or is that two squirrel cage blowers chained together on that vertical forge?
Oh, and is that Don Nguyen in the pic?

ETA: I can't believe I guessed it right as Don was typing his post about being there!
 
Interesting thread !


Your teasing us with that press

I'm looking for more info


What drives that cam, is there a rack and pinion that drives it's rotation, or how is the rotation of the cam linked to the up and down of the slide ?
 
You can see that the cam is mounted to a bar, that extends from and is bolted to the back of the ram slide. Looks as if the whole cam/dial and the works it's mounted to ride up and down but the cam does not rotate once set for depth. The long arm on the stationary limit switch contacts the cam surface, the set position of which determines at what height the limit switch is contacted.

The length of the support bars of both the limit switch and cam assembly appear to ennable a range of adjustment exceeding the stroke of the ram.

That's what it looks like to me, anyway...
 
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Thanks Shawn.

Salem, you are correct.
Install whatever dies you choose. Slide limit switch down and off the cam. Dial cam to "1" which is the zero position(dies touching).
With dies touching move limit switch up until it contacts the cam and the switch contacts make.
No you are ready to go. Dial the cam to the desired hight between dies and the ram will not press below that setting.

Another thing that I didn't mention is the time can be set also.
For example, lets say you want the ram to stop at 1" this would be done with the cam. If you want the ram to pause for 2 seconds between presses it's done with a small timer located on a box at the very bottom of the press.

Tim, Eric, and Travis make great team when it comes to taking some thing from an idea to design and finally fabrication.

I filmed a lot of video at the hammer inn. Hopefully it will be edited so that I can post it soon.
 
What a great weekend! Lots to absorb from the likes of Tim, Mike, Shayne, Gary and Trav. Thanks for getting it up here, Eric...and for all your video work. Good times.

Cheers!
Mike
 
Great explanation of the cam Eric. Here is an added picture of it taken apart. On the underside it has holes in 1/4" increments for a detent ball to fit into. That is how the positive click is achieved at each dial step. This is a prototype so I am anxious to see how it goes over time.

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Eric Fleming
www.flemingknives.com
 
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Is it me, or is that two squirrel cage blowers chained together on that vertical forge?

Yes Salem. That picture in fact is two squirrel cage blowers strapped together to boost air flow. You might also notice that they are not plugged in. The only air source we were running that day was compressed air. It is the line hanging from the roof. The other hose on the ground is running to a propane tank. Worked pretty slick and quiet too since Travis' compressor is in a different building about 100 feet away.

Eric Fleming
www.flemingknives.com
 
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