- Joined
- May 5, 2005
- Messages
- 955
I was recently thinking about large chopper knives, their function, design and producers.
And I came to a question, can we make better designs, more functional?
Lets say we want a knife that will work in wood of unknown hardness, but also will be used in other functions as well.
But hard chopping action is primary concern.
Firts lets analize sources of failures in such knives (no makers/companies will be named).
1. 90° notch from tang to hidden tang - most obvious flaw.
2. serrations, and blade stamping - stress contentrator.
3. agresive distal taper leading to weak tips. There are pictures of some survival knives used by military, all ended up with broken tips.
4. full tang with two mounting holes. This CAN lead to creating leavrage on first hole - there were instances of breakege there.
5. More obvious - thin edge/grind ending with broken out belly.
Do you see anymore? I would love to hear more suggestions about flaws and possible faliure sources.
Ok, lets say we build a knife without such flaws.
And we use some lower carbon alloyed steel, in which breakage instances are extremely rare. 1095 and 52100, although very good, are not equaly dependable (based on my own google search "statitic"
).
Our limitations are.
3/8 inch thick.
2 inch wide
about 15 inches long.
Where to look for optimalization?
Should it look like a competition cutter?
Full grind, convex grind, saber grind? If we have moved away all weakspots, and we use tough steel, shouldn't we go with as aggresive grind as possible?
But wont thin full grind stick to the wood?
If too thin, knife would act like an machete, which often bite deep into wood and stays there...
How about weight distribution. Maybe a parang/bolo shape, not the conventional straight top straight bottom?
I would love to hear your opionions and ideas.
And I came to a question, can we make better designs, more functional?
Lets say we want a knife that will work in wood of unknown hardness, but also will be used in other functions as well.
But hard chopping action is primary concern.
Firts lets analize sources of failures in such knives (no makers/companies will be named).
1. 90° notch from tang to hidden tang - most obvious flaw.
2. serrations, and blade stamping - stress contentrator.
3. agresive distal taper leading to weak tips. There are pictures of some survival knives used by military, all ended up with broken tips.
4. full tang with two mounting holes. This CAN lead to creating leavrage on first hole - there were instances of breakege there.
5. More obvious - thin edge/grind ending with broken out belly.
Do you see anymore? I would love to hear more suggestions about flaws and possible faliure sources.
Ok, lets say we build a knife without such flaws.
And we use some lower carbon alloyed steel, in which breakage instances are extremely rare. 1095 and 52100, although very good, are not equaly dependable (based on my own google search "statitic"


Our limitations are.
3/8 inch thick.
2 inch wide
about 15 inches long.
Where to look for optimalization?
Should it look like a competition cutter?
Full grind, convex grind, saber grind? If we have moved away all weakspots, and we use tough steel, shouldn't we go with as aggresive grind as possible?
But wont thin full grind stick to the wood?
If too thin, knife would act like an machete, which often bite deep into wood and stays there...
How about weight distribution. Maybe a parang/bolo shape, not the conventional straight top straight bottom?
I would love to hear your opionions and ideas.