Jason Magruder said:
I don't think that triple quenching does much to help the blade, but I always have believed in triple normalizing. After grinding or forging I normalize then straighten then normalize. Usually it still needs a little work so I straighten it again and normalize again. I've never had a blade warp since I started doing this.
I think triple quenching came about as a result of not getting it right the first time. And if I can't get it right the first time everytime then I don't trust it enough to sell. That's why I have tried to quit using carbon steels until I can get a salt pot going. I say "tried" because I have this bad habit of welding different steels together and making knives out of it. I just can't help myself.
I think you have made some of the best points in your post Jason, I wholeheartedly concurr

. If done properly, multiple heats to just above Ac1 will refine grain, it is just when one preffers to do it. At one point it can be incorporated quite nicely, at another it could cause more grief than help. I use 3 or 4 cycles not because 3 is a magic number but because there is a point of diminishing returns. 10 or a dozen normalizations is about half a dozen wasted heats. And lets never forget that too fine of a grain can be VERY problematic in simple steels if you want to reach full hardness.
Here is what I do and why- At the end of forging if I think I did a real good job at controlling temps, I will then heat the blade to Acm (completely non-magnetic, for simplicity sake) and let it air cool. The critical part is to get everything the SAME temperature, I am not so concerned with the exact temp as I am with even temp. This is to get the grain size as even as possible regardless of that size.
The next heats will be slightly lower, since all I want is to nucleate new fine grains within the courser framework of the previous ones. With a steel like 1095 the last heats could be just enough to start the spheroidizing process so there will be no need for heavy and involved annealing operations. With my L6 and O1 there will be residual hardening that will assist in the spheroidizing process to come. I use spheroidizing because it leaves the grain structure alone while softening the steel completely. If one goes for a traditional lammelar anneal after all the cycling, they could undo much of what they have accomplished in grain size reduction.
If I have been doing some outrageous heating (welding) on the steel, I am not above throwing a quench in between two of the air cools to drastically reduce grain size by using the massive stress of the martensite to help things along.
I do all of these things right after I forge, before I even grind it. That way I can grind away any decarb, straighten any warps and have complete control over the internal structure before the critical heat treat. I also use a heat source that will alow me to achieve a completely even heat all at once, otherwise I would be wasting my time.
No trying to step on anybody, I am just saying what
I do and why I do it.