Tungsten Carbide and Carbon Fiber

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Aug 24, 2009
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So I love materials, I have allot of HSS knives pushing 64-65Rc, and even some Tantung blades (cobalt based proprietary competitor of Stellite), and I have even dabbled in tungsten carbide. My first attempt was converting a carbide tipped planer knife into a blade, but it was a chunky grind, and the C2 grade carbide was to brittle and chippy not real great. So this time I talked to the people at carbide processors, and they hooked me up with a tougher grade of carbide QC-110, which I have been highly impressed with so far. After I had it cased up in carbon fiber it took a nasty beating on the buffer which I thought for sure would have broken it, but no. It came to me looking like this. what you cant see in this picture is that the carbide is only 1/32" thick!



20110610175450495.jpg


Then I wrapped it in carbon fiber, well actually its half carbon fiber half fiber glass, but all cool.

and got this
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Conclusion: I hate carbon fiber, of these two materials, CF, and WC I would rather machien the WC, if you work CF make sure to wear a respirator! this stuf made me itch like crazy, I cant imagine what it would do in your lungs. Tungsten carbide is like steel there are dozens of grades, and some are quite tough; there has been huge advancement in recent years. I havn't cut a whole lot, but so far it seems really much bettrer than people say. Of course I am really careful with it.

Edit: I also got the carbide cryo treated note sure if it really helps, but I've read it can improve toughness. something about the formation of eta carbides, and possible phase transformation of the cobalt binder.
 
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Hey good to see you went through with this idea! Now didn't I tell you to watch out for the "rash" from the CF dust?!

Nice job!


-Xander
 
yeah you did, but I thought I would mention it one more time in case someone "forgets" to use a respirator. there's not much you can do about it except I found that wearing latex gloves kept most of the dust out from in between my fingers, that really helped.
Thanks for your help Xander
 
That is way cool. How does it work? Do you heat treat tungsten carbide?
 
it works great, it will shave hair on my arm, after sharpening on a 1200 Grit diamond stone. I am pretty carfull with it, but even so I it performs well. I haven't used it enough to appreciate the carbide's wear resistance, but I haven't noticed any chipping so far. And No you don't heat treat Carbide
 
Always ALWAYS!! cover your skin and protect your lungs with a good respirator working any of those composite materials!! Carbon fiber has small, flat ended fibers that have hairlike edges from the sides that act like porcupine barbs in your skin except for the flat ends. They hurt like a mother because the continue to work their way into your skin and the barbs just hold it in there. They do NOT act like a normal splinter. You should even have had nytril gloves on if possible. I have worked with it a lot and have made full size swords from it and it is bad for you to breath and get on your skin.
 
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