Using files for blades

Joined
Oct 11, 2005
Messages
64
I have read a lot of threads here about using old files for blades. I have a few questions that hopefully someone can answer. If you use a large file to make a bowie/chopper, will the blade be too brittle and chip when used? If so, how do you prevent this? Do you anneal the handle part before or after you grind the blade? How far do you anneal the handle (does it matter if you go a little ways onto the blade)? What does everybody use to hold the handles onto the knife? Has anyone tried making a blade out of some of the damascus billets that are being sold on ebay? Thanks for any info...................Malcolm
 
Malcolm47,
I don't know the answers to all those questions. Did you try the knifemaker's forum?
Anyway, I thought your post deserved at least an answer- so here I am, though not very helpful I'm afraid.




munk
 
Malcom,
It probably would be too hard for chopping. You can either temper the file or anneal it.(Annealing vs Tempering)

If you are using hand tools (i.e. files) to shape the blade, then annealing is probably your best choice. You will need to reharden and temper the blade at some point.

If you have some power tools (grinders and such) you can probably get by with tempering it to a lower hardness to reduce the brittleness. If you go this route see Sarge's "Project "Po' Boy Puukko"".

I have a page with links to some tutorials I've found that might help you here.

Regards,
Greg
 
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