When I clean my washers, I simply put a paper towel on a flat surface and put my finger over it covering it completely and just slide it back and forth on the paper towel keeping it flat. I always use the side with the bumps on it. Once you see that area is rubbed flat ( the paper towel ), just move it to another area and redo. You will not believe the junk that comes off the washers. All it is is corrosion on the bronze, just like on a copper penny. Reassemble and lube. Thats all it takes.......The washers are custom fit to each sebenza. You can see this in the new CRK video that has been floating around here. So taking the slightest tolerance off of them, will change the function of the knife. Also, take note CRK WILL NOT sent out new bronze washers. So you must send it in should an issue arise. This will cost you $$ to and from.
Take it from someone that has had 73 CRK with a soon to be 74th. I echo "bld522". The warranty is Very Clear and from someone that has spoken to Chris Reeve personally several times, He KNOWS What He Is Doing. He has forgotten more about knives than all of us put together will ever know. TRUST ME on this one...!!! He took the time to explain the mechanics of the framelock to me in detail and it blew my mind.