"Weak" handles (by Peter Vido)

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Peter Vido's promised post on handle modification is still being worked on. In the meantime, here is another new post from him:

"Weak" handles

Much of the handle-related discussions (at least in the forums I have read) concern grain alignment. Yes, that is a pertinent strength-related issue, and I certainly agree that the closer a handle maker can come to the vertically positioned and continuous grain, the better.

However, I want to present an additional question – one already partially addressed in my views pertaining to handle dimensions. To frame this question within the context of a discussion about axes, it may go something like this:

How weak can an ax handle be (and still prove itself useful)?

Here is another true story:

The exact year when I made the handle in the photos (below) has now faded from my memory, but it was sometime soon after we obtained Keeping Warm with an Ax (by D. Cook) which puts it about 15 years ago.

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Note that the handle is relatively straight near the bottom end (already Dudley Cook’s influence?), yet I also wanted to retain that “head slightly back of the line of grip” feature which many old axmen incorporated into their single bit handle design. The easiest way to accomplish this, and still end up with a through-running grain (which most single bit handles do not have nowadays) is to find a naturally grown piece of wood in already that shape.

Without exception, every instructional source on ax handle making I’ve come across suggests that you begin by selecting a piece of straight grained tree trunk, 8 inches (20cm) diameter or larger, split out the billets, season them, etc.

Well, mindful that (sometimes) “rules are made for fools”, I stuck as much as possible to the continuous grain concept -- but in every other aspect broke the rules. That handle is made out of a non-seasoned branch less than 3 inches diameter from a white birch tree which I had just cut for firewood. It had exactly the curve I was looking for, so I shaped it still green, fit that 1¾ lb (800g) Sandvik head to it, gave it a coat of boiled linseed oil (cut with a little turpentine) and began to use it – carefully at first. I liked that handle instantly. At its slimmest section it is 18mm thick, by the way.

About two years later, during winter, I lost that ax in the woods. There it laid for a season and a half, in snow, wet leaves and snow again. When I found it the following spring, some fungus was beginning to make a Slow Food meal of it. (Note the surface wood deterioration below the head on the side which had been touching the Earth.)

As some of you may know, white birch (Betula alba) is not a particularly weather resistant wood; in fact, some would say it is absolutely “no good” in that respect. Having once been oiled, and already seasoned before being lost did help its survival – but some damage was there to stay.

Nevertheless, we’ve used that little ax rather extensively ever since. Occasionally, it has (again forgotten) spent an additional night under the stars...

The chief point of this story: A functional ax handle does not always need to be made of what is considered first class wood. The handle being discussed here has 3 major knots (seen from both sides) and 2 minor knots – a flaw that every handle-making how-to source would consider a serious no-no. In addition, white birch is considerably weaker than ash or sugar maple, never mind hickory.

Admittedly, a 1¾ lb head on a 24” handle (which probably started as 25”) is not a serious tree-chopping or firewood splitting ax – and thus does not need to be excessively strong. However, we do not baby our axes (as might some weekend campers with their $100 hatchets) – and this little “orphan” has done its full share of what I’d expect of that size of an ax.

To be continued...

http://axeconnected.blogspot.com/
 
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Thanks for the story and photos. Sounds like its still working for you. A handle with alot of character.
 
Great info. When axes and the use of them were more traditional, and needed on a day to day basis just to survive, did people have better handles then? It would seem to me that with modern technology that we should be able to produce a higher quality handle now then before, and at better rate. However, this doesnt seem to be the case. The vast majority of handles for sale I look at are of poor overall quality. I wondered, if this is what I have to choose from now, what did the frontiersman, loggers, etc have to pick from? Or, were the handles superior then because of the overall popularity of the axe, and every man basically needing to have one?

Just wondering, didnt mean to get to rambling....

Thanks.
 
Great info. When axes and the use of them were more traditional, and needed on a day to day basis just to survive, did people have better handles then? It would seem to me that with modern technology that we should be able to produce a higher quality handle now then before, and at better rate. However, this doesnt seem to be the case. The vast majority of handles for sale I look at are of poor overall quality. I wondered, if this is what I have to choose from now, what did the frontiersman, loggers, etc have to pick from? Or, were the handles superior then because of the overall popularity of the axe, and every man basically needing to have one?

Just wondering, didnt mean to get to rambling....

Thanks.

I think many of the people you are talking about made their own handles back then. Quality prebably ranged from very good to horrible depending on the available wood and the time one had to dedicate to making the handle. My grandfather used to make them from whatever was around and then hammer nails in the eye when the head got loose. The quality was horrible by today's standards.

I think the OP is exactly right. The less we use a tool , the more we obsess with imperfections. Recently I've been getting annoyed with people not willing to buy anything other than a GB hatchet because the grain might not be perfect on a different, lower cost hatchet. It's a 13 inch handle! What can you possible do with that hatchet that would make the grain the decisive issue there?
 
I think many of the people you are talking about made their own handles back then. Quality prebably ranged from very good to horrible depending on the available wood and the time one had to dedicate to making the handle. My grandfather used to make them from whatever was around and then hammer nails in the eye when the head got loose. The quality was horrible by today's standards.

I think the OP is exactly right. The less we use a tool , the more we obsess with imperfections. Recently I've been getting annoyed with people not willing to buy anything other than a GB hatchet because the grain might not be perfect on a different, lower cost hatchet. It's a 13 inch handle! What can you possible do with that hatchet that would make the grain the decisive issue there?

Good point. Hard to think what you could do, especially to a 13 inch handle, but I guess anything is possible. I bet the old pioneers, like you said, would take what they could get, and would do the best they could.
 
If you can find a copy (and it is sold on Amazon), Cook's book "The Ax Book: The Lore and Science of the Woodcutter" is the best single book I have read on axes, and so is, IMHO, very worth its cost of $15.

His comments on handles are very interesting, particularly the ones on the efficiency of a straight handle as opposed to a curved one on a single-bit axe and how it came about in the 1860s that the handle design was changed from straight to the curved ones we see today. The only company I know that still sells single-bit axes with a straight handle is Council Tools, here: http://www.counciltool.com/product.asp?pg=product&item=35JC36S

Remember that in the not-so-recent pass, many axes were sold as blades only, and the user put on a handle of his design and making.
 
If you can find a copy (and it is sold on Amazon), Cook's book "The Ax Book: The Lore and Science of the Woodcutter" is the best single book I have read on axes, and so is, IMHO, very worth its cost of $15.

I second that recommendation. "The Ax Book" was previously published as "Keeping Warm With An Ax" by D. Cook, which you might be able to find used at a lower price.

A review from oldjimbo:
http://www.oldjimbo.com/Outdoors-Magazine/Dudley-Cook-The-Ax-Book-and.pdf

An old thread in this forum about the book:
http://www.bladeforums.com/forums/showthread.php?t=311445
 
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