I love the laminated knife scales similar to how Fiddleback Forge and Osprey Knife and Tool look. I have tried several different adhesives for laminating handle materials, mostly micarta and wood with liners, but have not been really happy with the results. Currently I have been using a slow cure flexible epoxy but with cure times and multiple steps it takes days to get the scales made up. What adhesives do you use to laminate handle scales? I saw in a video(can't find it now) of a well established knife manufacture that uses an adhesive in a large bottle resembling a "super glue" shape. Any information or advice would be appreciated.
I will add my recommendation since I was tagged in here, I am sure that I will repeat some of the other things people suggested here. There are bunch of ways to do it from what I have seen. This is the process I personally use and I have had great results.
I first scratch up the liner materials that are too thin to flatten to secure a good bond, second I flatten my handle scales by hand on a granite machinist block using 80grit paper adhered to the machinist plate. I flatten in a circular motion, most material you can see what has been flattened and what has not. Some materials such as wood or Ivory g10 can be difficult to tell, so I take a pencil and mark the whole surface of the side I am flattening with lines. This allows me to tell if the material is flattened from end to end.
Once that is complete I blow all of the excess dust off and wipe all the scale surfaces down with either acetone or denatured alcohol. After all of the pieces are prepped I then laminate the scales. The prepping of these scales are probably the most important part of this process to get a good seamless lamination.
The glue that I use is Starbond High performance Grade 100% Cyanoacrylate Medium Thick EM600, I also use and accelerator from Starbond Accelerator A16.
I apply all of the layers at once except for when I make bolsters, that is a multi stage process.
I clamp the scale material down to a flat surface with wax paper underneath and use a spring clamp to hold everything in place. Make sure you placement of these clamps are even. I have noticed that the temperature can affect the time the glue cures. The colder it gets the longer it take the hotter it is the faster it cures.
I do not use this glue to adhere to the knife itself, I use Gflex Epoxy for that. I hope this answered most of your questions and I am happy to elaborate further and answer questions anyone may have. Here are some pictures illustrating some of the things I mentioned.
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