Hey Jeff, 1/16th is the thinnest to start with otherwise you will be grinding quite a while to get to a 'traditional' thickness (what ever that is) fillet knife. I have used a fillet knife that was 1/8th on the tang that had a strong distal taper until almost nothing at the point. I personally didn't like it, as it felt very stiff. It was my Dad's Old Timer fillet. He must not have liked it either as I don't remember him every using it. I think it's what you grew up cleaning fish with kinda thing. I always used flexible Rapala's. The last few years I've tried several other fillet knives and these were usually less flexible and I've grown to prefer them. I made a bird and trout a couple years ago I like the best for pan fish so far.
I finally got around to making several different fillets for myself with different flex characteristics so I can decide what I actually do prefer. The pain in the a** part will be catching all those fish to test with.
(Did I mention I just got back from South Padre Island, TX and went fishing there? Caught a 44" Drum that guesstimated out 35# and a keeper just at 38" and 20#. Max length for a keeper is 38". Also caught a ton of Sand Trout and Whiting. It's good to be me.)
I sent them to Paul almost completely done on the grind. I will knock off the grey stuff with a x15 and then x5 Norax and call them done.
I called Paul up initially to ask him the favor of not cryo treating 3 of them. He agreed even though it's a huge PITA for him. I told him I wouldn't do that to him again in the (near) future. He was concerned that they were finish ground and that warping might be a problem. I expected that some of them would warp when sent to heat treat that thin and I had no problem with that.
I just now got off the phone with him. He called me to tell what he had done. He took the D2 to 57.5 rockwell the S30V to 59 and the ATS tested out at 60.5. He was concerned that the D2 would be too brittle at 59 like we had talked about initially. He told me initially that a lot of guys ask for 55 to 57 rockwell on fillet knives but that kind of defeated the purpose for me. My main concern was edge holding and not a radical flex that impressed my friends so I asked for 59.
Anyone interested in doing a double blind cutting test on six knives? I'll supply it all.