What test to do next?

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Apr 30, 2001
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This is my first attempt at a zone hardened blade. The blade is flat ground out of 3/16" O1 and is 4.5" long. The temper line did not show until etching and is a little shallow IMHO. The edge will not file, but was super easy to get shaving sharp with Crock Sticks.

In this order, this is what it has already done.
Sliced through butcher paper 10 times. Still shaved
Cut 3/8", 3/4" and 1" free hanging manilla rope. Still shaved.
Chopped through a 2X2 four times. It will no longer shave but will still cleanly slice both typing and butcher paper.

That sound pretty good to me. What do you guys think. And what further testing should I do before I do the 90deg bend test.

I am only looking for REAL tests that mean something. I have no interest in pounding it through steel or cutting the bottom out of a sink. I will leave that silly stuff up to those who prefer theatrics.:rolleyes:
 
I am only looking for REAL tests that mean something
I think into the kitchen you must go. It seems to me cutting meat around bones, be it chicken, beef, pork, can be pretty hard on an edge. Some veggies and cutting boards can be pretty lethal also.
Regards, Greg
 
Well how about this. Put some basic slabs on it with one of your very nice basic sheaths and send it to me to use for stumping(diggin judo point arrows out of hard wood trees with the sap down in the dead of winter) and small game hunting through this spring. Other than that food prep in the kitchen and cutting cord, rope, making fuzzy sticks, etc etc. seems like a reasonable test. Please do not bend it 90 deg. as it will be very hard for me to use like that. LOL
You make a great tool it seems as everyone is well pleased. Keep'em sharp and Happy Holidays.
 
...that has to be the best looking blade profile I've ever seen on a test blade. Did you just fashion that on the spur of the moment, or is this shape going to be a new offering? I can appreciate your adventure into forging, but that blade in S30V would make for some very interesting testing, IMO. In any case, 4.5" flat ground in that shape is a very nice package--you have a highly refined eye for line, sir.

-w
 
No test should be particularly scientific. I find cutting some cat food tins up is a nice test of the edge and its holding power. Its repeatable and not too scientific. If an edge is prone to rolling then tin should show it up.

There is nothing wrong with the vice method, but only use hand strength and you only want to see minimal movement if any to check there is no chatastrophic flaw already there. Twanging the blade can be worth doing. Don't over do it as you are not testing for a crow bar. Just enough for what the blade might be expected to do. The result should be: "Yea, that seems ok" or "Oh f***".

I don't wear gloves because I want to feel whats happening. However, its wise to have somebody about and a first aid kit handy as its all too easy to get carried away and in the twinkling of an eye you've made a hole in yourself :(

When you have a production run then you might want to be more destructive and armed with a science lab. Otherwise don't worry and enjoy using it. If it was to break then make a better one.
 
OK, this blade is just way too ruff and nasty for food prep. But that reminded me of the rope cutting test. So I proceded to that without resharpening.

I held the blade level with the cutting surface (hardwood) and cut by only applying wieght straight down on the blade. I used the same small section of blade for the entire cutting test. I used 3/8" Manilla rope for the test.

The first 400 cuts were really easy. At 500 the edge started to show some damage. At 600 it was getting a little harder to push through and I was just plain tired. So it made a total of 600 clean cuts.

Will, the blade was just profiled free hand with no real thought to shape or style. It kinda looks like a short #10, most likely force of habit.

I won't 90deg it but I will flex test by hand as suggested.

Longbow, if you want it, its yours. But you would have to pay for a sheath if you want one. You just have to promise to put it through some hard work and report back here.

BTW - Don't get the wrong idea, this is NOT a forged blade. It is stock removal with zone hardening.

Next I need to test the tip strengh.
 
Well, I just returned from digging a hole in a piece of wood with only the tip of the knife. Hole is 2" long about 1" wide and about 1.5" deep. There is no sign of tip damage.

However, when I tried to flex the blade, weelllll.....

I am not sure what this means but, I put the blade in my vise and proceeded to put some wieght on the sucker. Under body wieght it flex pretty well, about 20deg if I had to guess. It rebounded MOST of the way back. Now it has a nice little bend in the blade. The good news is that there is not cracking or chip out, so I should be able to bend the blade back into shape.
 
You could always send it to Cliff Stamp. ;)

They say he can break an anvil. :eek:

It is refreshing to see a maker really test his knives. Pushing them to the limits is the only way to know for sure how good they really are. I am sure you have learned a lot from the testing you have done so far. Did you experience any surprises? Anything you will do differently next time around?
 
Without using a microscope, how can you check to determine the edge is still smooth, but hair popping sharp? I have, of late, found myself with very, VERY sharp edges, but upon closer examination, they appear "rough". This is even AFTER I strop them. They continue to be hair popping sharp, but after cutting paper and cardboard, the edge feels as if it's grabbing. What am I doing WRONG!!!!........Thanks................wolf
 
Wolfmann, you may not be doing anything wrong. Alot has to do with the steel and what grit you are finishing on. The only way to get rid of the micro-serrations is to buff the edge. Personally I am not a big fan of a polished edge. For the knife in this test I simply used my belt grinder and a 220 grit belt, then did a couple passes on the Crocks. For a knife going to a customer, I use a 15 micron belt and Crocks or a Galco sharpening kit and the Crocks. If the serrations are really noticable, try going with a finer stone or there may be something with the steel itself. Cutting card board can be hard on an edge, if the grain structure of the steel is not fine enough you may be breaking out chunks of carbide. That leave you with a ruff edge. Try reducing the angle on your cutting edge and see if that helps.

I really try not to get too anal about edges. Meaning, I don't sit and look at them under magnification. Knives are meant for the real world, not a lab. All the diagnostic equipment in the world can still only tell you so much about how a blade will perform under real use. Guys who are really into that are the same guys who judge a steel based only on its charts without ever using it.:rolleyes:


As to what I learned from this blade....Well for starters, I was totally surprized that O1 would perform this well. I was thinking of using some 5160 or 1095, but may just stick with O1 for zone hardened blades. I want to get a little more spring in the spine. Not to sure how to go about doing that, but I just need to do more reading and playing. I also want to get the temper line higher on the blade. I am drawing three akuchi right now that I believe have higher hamons. At least I think that they will, I brought the shadow line higher during HT so it should work.

I would really like to get the hamon to show without etching. I don't think that is going to happen with O1. I remember Bob Engnath saying something about that being one of the reasons he used 1095 for his yakiba blades.

If these akuchi turn out well, I am thinking that I may try a clay packed edge. I would like more figure to the hamon than just a straight line. If for no other reason then it looks better.
 
Only you know how much pressure you used to get the bend. You'll also find that straightening a blade hard work without reheating. All good leasons learnt.

Smooth edges: I feel with my finger nail. Run the blade along the nail edge, no pressure, and don't go cutting yourself. Paper is a matrix of wood pulp, glue, chalk and silicars which aren't too reliable as a test medium depending on what you are using. Perfect knives can seem to hang up. Smooth enough, or rough should be obvious.

A huge amount of knife testing depends on the grind, finish and egernomics. Steel is but one part.

Marathon tests are boring. One reason I give Cliff Stamp such high respect. You can also loose concentration which is when things go wrong, ouch.

Keep up the good work. Failures in a knife are the interesting bits.
 
Hey R.W. I would be more than happy to take that blade off your hands and gladly pay for a sheath. Now if you can only straighten it! I agree with the testing you are doing. Although I try to avoid lateral flex on a blade when using it I use a kind of twisting and diggin motion when trying to get judo points out of stumps. Let me know about your test blade. I am not kidding either. Keep'em sharp and Happy Holidays.
 
R.W.,

Good to see you running this blade through some testing. All the above are good indicators of real world performance. A relatively easy test to determine edge holding when cutting an abrasive, commonly encountered material is to cut some of that fiber reinforced packaging tape. Man, that stuff is brutal on a fine edge!
 
and that did the trick R.W............I appreciate you taking the time to educate me. I thought I was finally getting comfortable and all of a sudden, I find a combo blade that is ATS-34, that takes a super sharp edge, but just feels like it is "catching" when I cut. I took your ADVICE and changed the angle slightly. After gently stropping, the edge was perfect and cut like butter.
Thanks again R.W. Now, I can lacerate myself BETTER than before.....Ira;) ;) :eek: :D
 
Here is the resulting temper line on one of the akuchi I was working on. I got the temper line higher on the blade but am still unhappy with the visibility of the hamon. I think I will just sell these off and get some 5160 to play with.

Wolfmann, glad that worked for you.

OH, the test knife straightened out just fine.
 
Greenjacket :

No test should be particularly scientific.

Scientific work must meet three basic criteria; the results should be understandable, and the method must be repeatable and well simulate the conditions of interest. Measure the quantity in a recognized unit, do it in a manner that can be done again, and include all the relevant factors. In short - get a meaningful result. Not to put words in his mouth, but by the above I think that Greenjacket means "No test should be overly controlled". Control means eliminating variables, and if you eliminate the wrong ones you create a testing environment which has no similarity to the actual blade use. You can spend hours doing very detailed and repeatable work, however all the conclusions you draw based of a simple 1:1 comparison will be horribly skewed. The results are not directly meaningful and therefore not scientific because the interpretation was flawed. When interpreting controlled work you need to be sure of the correlation to dynamic field use - this means you have do both.

R.W.Clark :

I have no interest in pounding it through steel or cutting the bottom out of a sink. I will leave that silly stuff up to those who prefer theatrics.

As someone who has done and will continue to do both of the above, I will strongly agree that there is a large amount of incentive based on the entertainment value of such work, and just idle curiosity. The results of just fooling around though can be very informative. For example digging a hole through a concrete block can be easier on some knives than digging quickly through a 2x4 piece of pine. Figuring out why leads to a greater understanding of performance in general. The immediate conclusions are not really of great direct use, as how often for example do you need to cut up a sink. The critical part is that if the test is difficult enough to effect a blade permanently then you can use it to discriminate among knives, and thus you can draw information from such work if you repeat it with more than one blade. Beyond the pure ranking, there are also direct comparisons with field use. If you read on the HI and Busse forms you will see that large chopping class blades often encounter very hard objects (rocks, hardened metals) unintentionally. Thus knowing how a blade will fail when its edge and tip are stressed very high, is valuable for people who use such blades in a very dynamic manner.

[edges]

I don't sit and look at them under magnification.

This is not done to replace actual testing of edges, but to allow a deeper understanding of what exactly makes an edge sharp, and what makes one dull. For example check Lee's book on sharpening where he details the results of a huge grit scale used on chisels. Or as a more direct example Goddards article on sharpening in Knives 2002. He includes a photomicrograph of a burred edge to show the reader exactly what is happening to the knife edge and also describes how to test for such without using magnification. The whole picture is one that combines the two methods.

Guys who are really into that are the same guys who judge a steel based only on its charts without ever using it.

It is exactly by such methods that steels are designed. There are whole books written on the effects of elemental composition on ferrous alloys tested by standard methods for determing the various material properties. Understanding these effects allows the advancement of materials. For example Fowlers recent comments about getting a steel made with a composition based on 52100, but changed in composition slightly to promote a higher level of performance. Now if he does get such a batch of steel made will he not test it but rest on his assumptions that it is better? No. However is he willing to make predictions just on specs? Yes. Same thing for what I said about S30V recently. Based on my experience, and the rough performance specs by Crucible, I stand by what I said as a reasonable conclusion. However I have been offered a S30V blade recently, and I accepted given the interesting results posted by some. If it tests differently than what I have noted (with the work being confirmed by the maker independently), then that just means that I have to rethink the presuppositions of that conclusion.

As for the tests, nice work :

Chopped through a 2X2 four times. It will no longer shave but will still cleanly slice both typing and butcher paper.

First off, the specific description for sharpness is valuable as it is both specific and understandable. However as for the work done, it is difficult to interpret because the manner in which the chopping was done, the composition of the wood and the number of the chops will all effect the results. I have recently done the above chopping with veyr cheap blades (~30$) with similar results. Can the work be directly compared? No. For the reasons just stated. To complete the work you need a baseline blade to compare to, you can make one or better yet use a well known production piece.

I held the blade level with the cutting surface (hardwood) and cut by only applying weight straight down on the blade. I used the same small section of blade for the entire cutting test. I used 3/8" Manilla rope for the test.

The first 400 cuts were really easy. At 500 the edge started to show some damage. At 600 it was getting a little harder to push through and I was just plain tired. So it made a total of 600 clean cuts.

That is interesting and seems decently high. Personally I don't do push cuts for edge retention, I use a slicing movement for two main reasons. First off, a blade will push cut *far* longer than it will slice, thus you need more time and rope to test for essentially the same thing (there are some complications). Secondly, when I cut thick rope in general I don't have a cutting board handy and thus it is usually sliced, slicing therfore more closely represents actual use. Again same as for the 2x2, method is critical. Jerry Busse for example has done 2000 cuts at live demonstrations with a Basic #9, and the blade still shaved. Can this be directly compared to the above? No, because if Jerry did the cuts in a more controlled manner he would get better edge retention than you would on the same knife. The solution is the same as for the 2x2 chopping.

Well, I just returned from digging a hole in a piece of wood with only the tip of the knife. Hole is 2" long about 1" wide and about 1.5" deep. There is no sign of tip damage.

I think that is one of the more useful tests as it evaluates a blades performance over a very wide range of aspects. It is a means to test point strength, tip penetration, handle ergonomics and security, and even gross blade strength. However I have also found it one of the most difficult tests to get a stable result from. First off, the composition of wood varies tremendously from piece to piece, even if you keep to the same type. To get around this I dig through about 12 pieces (or until the blade breaks) before I draw a conclusions. I also time the digging and count the number of stabs used to keep me honest from blade to blade and to allow judgments of penetration and general leverage issues. I still have a problem with speed and force of the prying as the lighter and slower you go, obviously, the easier on the blade. For now I just go as hard and fast as possible, which isn't ideal for many reasons. It is for me an upper limit test, and one which very few blades pass.

There are better ways to do it though, for example rather than simply saying a blade breaks, you could evaluate its performance at a lower stress levels. Later on I am going to keep this to a specific torque level, and thus give a more meaningful result, specific point penetration would also be interesting. Since some blades have a higher lateral strength ability than others they can operate at higher torque levels and thus perform better. It is not a trivial conclusion though, because the strongest blades often need more force to stab them into the wood. One of my favorites for this type of work, isn't the strongest, nor the fastest I have seen, but does it with the lowest fatigue and can handle it safely at medium force (<1/2" stabs).

I want to get a little more spring in the spine.

I also want to get the temper line higher on the blade.

I was thinking the same thing. Both will give you much more than 20 degrees without a perm bend, and will greatly increase the gross blade strength - but at the same time lower the ductility so you can't get 180+ degree flexes which some use as criteria.

-Cliff
 
Cliff, you are quite right. I've never progressed much further than just giving a blade a thorough workout at what the blade ought to be able to achieve in its intended work place. Usually pushing them a bit further than what they would encounter in normal work.

I don't make the blades and so rely completely on the maker's skill to come up with the goods. To me the scientific way is highly technical and needs equipment not found in the garage. High end science is extremely expensive and only realy found in big industry. For example any new steel takes massive investment as it is lab tested and approved for the target market. Unfortuately, cutlery is not generaly a big enough market to warant its own steel. It just has to work with whatever comes out of the industrial mill. Sometimes a new industrial steel comes up trumps and makes good blades.

Always raw steel on offer from industry needs the magical touch of a cutlery maker to produce something exceptional. The magical touch that produces a blade that works for my mucking about in the woods.
 
GREENJACKET :

... just giving a blade a thorough workout at what the blade ought to be able to achieve in its intended work place. Usually pushing them a bit further than what they would encounter in normal work.

Essentially that is all that is needed, the latter criteria being very user dependent as are all durability judgements.

In regards to lab work, yes it would be expensive for the individual makers to get their steel tested, as you are looking in the thousands easily for a standard run of tests on some samples of heat treated stock. However I don't think it is the cost that is the major problem. It certainly isn't for the major manufacturers.

The major problem I think is just that using specs would prevent any hyping. If all blades were tested in a few standard ways to determine standard values for charpy impact toughness, tensile strength, ductility, abrasive wear , corrosion resistance etc., I think it would provide a valuable source of information. There are those that do this to some extent, Spyderco for example is leading the way for the production companies, Mission has done extensive testing on their Ti as well.

Do lab specs represent the whole picture, well in terms of how a steel behaves yes. However some very non-trivial and complicated issues arise such as for example just how much toughness (corrosion resistance, ductility etc.) is required for any given task? The critical question would obviously be how do all the material properties actually relate to the various knife abilities? If you increase the wear resistance by 100%, how much more rope can you slice through?

However, once the standard materials data is made available, then these questions can be investigated. Once this is done then performance of knives will truely be elevated as steels and heat treatments can be designed for optimal performance along various lines as the steel makers will be able to be told exactly what combination of properties to generate in a material. I know of a few makers who are doing this right now and I expect very good things to come from it.

-Cliff
 
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