WIP: Lapin Puukko Stag Handle: DONE!

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Mar 10, 2011
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OK, so I never had a Puukko before and picked up this Lapin on the exchange to give one a try...








Well, the handle had the flared bit at the butt, and for my large meathooks, this configuration was a bit cramped and uncomfortable. After a bit of contemplation I sanded the flared part off into a nice "fat mountain trout shape" but was dismayed by the hole in the end of the wood that was left from assembly. This was an epoxy plug type of construction with hidden tang. I contemplated adding a wood or stag crown cap to the butt of the knife and call it done....but that was not to be. One thing led to another and the wood was split off the tang and the epoxy meticulously removed. ( the effort required gave me a newfound appreciation for epoxy plug hidden tang construction BTW )





As you can see, the corners of the tang where the cuts exist are not exactly clean, this is a quick production knife, and this is no issue in that fashion, as a thin metal guard is simply crimped into place once the handle is adhered, but for my purposes, this would not do...






so my first order of business was to clean up these cuts, clean up the tang lines and add a few extra grab cuts to the tang.
Now the part I was really dreading, getting a hole into the stag tine to accommodate the tang. First I sliced off the very tip with a bandsaw(and made a fire steel with that piece ;) ), and then I clamped the tip in my vice and eyeballed my drill line. I then used the rotary cutter to hog out the hole and widen it. Funny thing, working with antler is a pain, it keeps melting onto the cutters and drill bits and sticks there, then gets hot and SMELLS! So, the pin vice with the sail needle tip was indispensable for constantly cleaning the drill bit and rotary cutter.


















And here we are at the test fit, with the brass and African Blackwood spacer material in the rough.



store code shown, this tine was found in a pet supply store:eek: as a dog chew, I think maybe I might have a better use for it ;)





and if all goes well, I can use the original sheath and not have to ruin any nice cowhide with my rudimentary leather skills or lack there of...


well, if you made it this far, please wish me luck, and thank you for looking :)

Duane
 
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Duane, I think this is going to look fantastic. I can't believe that's a dog chew!!!!!!!!!!

Pity to 'waste' a perfectly good knife, but if its saves you the hassle of making a new sheath, why the heck not.

Good luck with the rest of the project.
 
Looks great so far.

I have 1/2 a nice elk shed in my garage just waiting for a good project! (really, waiting for me to get the gumption up to wreck some!)
 
looking good :thumbup: (maybe just a bit thicker brass piece)
dog chew??,i gotta check pet shops ;)
 
I never thought of going to the pet store for handle material- I'll have to remember that.
I don't have one of those Lappins, but I've long thought they look like excellent value.
Did you start by grinding the end-cap to a smaller diameter, or did you cut it right off? (Wondering if it could be narrowed without exposing the epoxy)
 
The cap is thin metal, as soon as I started sanding the flare off,it got ugly fast...

Thanks guys, this brass piece is fighting me, so I'm going to put this thing aside for a bit...
 
That´s a fine rehafting you did there, Duane. The pics of this WIP are great to look at and I can learn something from a very talented fellow around here. :)

Great job, Duane!! Congratz!
 
You've been a very busy feller lately Duane! That's looking really good :) Great thread too :)

I'd forgotten about the smell of antler! :D
 
I'd forgotten about the smell of antler! :D

Seriously, how can you forget that?! It's minging!

This is one of the reasons I use the ivory substitute Elforyn normally....at least that smells like coconut.

Duane - I'm still impressed with how well that antler fits the blade. It's size, shape and all.
Am sure a day or so off from the brass will help when you finally do return to it. Keep at it!
 
Very cool Duane!

I set my drill press slow for stag. My grinder has never melted it yet. What kind of speeds are you working with that its melting?

I can't wait to see how it finishes up. Your work is always most beautiful.

Kevin
 
Seriously, how can you forget that?! It's minging!

It's the best part of 20 years since I last smelled it, but Duane's reminder instantly brought it back!

A few years, and I'll be forgetting where I live, let alone the smell of ground antler! :D
 
Thanks Kevin, I was working inside of the hole, with the 18V drill. It's just tight in there. I don't know if it was melting per se, or just loading up in the flutes, but it did emit a smell with some hang time...
scruff, it came to me what I missed while getting the oil changed in my wife's car, once I broke the shoulders of the tang cutouts, the piece rested nice and tight against the blade. I may silver solder the guard in place...haven't decided on that part yet. But here is where I am now...














^^ this bit will need to be fit sanded once the guard and spacer are set...
time to cook dinner :)
 
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Brass guard/spacer is now silver soldered in place...













the excess on the front will clean up with just a little more work, but that will not happen till after everything is epoxied together.
 
This is gonna be an extremely beautiful knife. I admire the lengthes you go to achieve your goal. No doubt, the result will be worth it.
 



The "deed" is done...de oiled the blackwood piece, tang and well with some 91% isopro, shot two cups of epoxy. one to adhere the blackwood and coat the tang. The second cup had some milled fiberglass added for strength. The rubber bands create quite a bit of compression to hold it all tight while the resin sets...





Lunch time :)
 
Update, 2 hours cure till handling time...hmmm...like un-wrapping a present...









that red dye stamp just would not do!



 
I see you didn't shape the bolster fully before gluing.....controversial. ;)

Like the butt cap, nice touch.
 
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