For those of you who are new to some of these concepts, I thought it best to chew on some of the discussion a bit before complicating things with the next point that occurred to me. Neccesarry soak times are greatly effected by the condition inside the steel before heating, and these conditions vary greatly with forged blades in particular. Bladesmiths, unlike grinders, love to take the very nice annealed condition that the steel arrives in and just jumble it all up.
Some microstructures take longer than others to get into solution. It has to do with how much the carbon has to travel to disperse and evenly distribute. Spheroidal conditions take about the longest, because the carbon is balled up in big globs spaced far apart, fortunately this is the most common condition that our steels some in from the supplier and they account for this in the heat treating recommendations.
Let me once again explain the spheroidal anneal. For this the steel his heated to a temp that is below, at, or just barely above Ac1 and the carbon is allowed to seperate at this low temperature into little spheroidal carbides. Here:
the little white/silver globs are left over spheroidal carbides in a hardened piece of my 1095. I don't have an image of totally spheroidized steel that I made but it would have the entire field covered with those little round globs. This is one of my favorite images, because I was albe to use the natural colors with my camera to get wonderful contrasts that I haven't even seen in many textbooks.
Anyhow, since the spheroidal anneal is subcritical, it does not mess with grain size at all, this is why I prefer to do all of my grain refinenment and normalizing right after forging and then make it all completely stress* free with this anneal. It is also the best for machining steels that can form carbides because little balls in soft ferrite offer little resistance to cutting. Spheroidized steel is about as soft as a high carbon steel can get.
I will cover the next condition in the next post or this post will get too large.
*Edited to note: that indeed stress and strain are not interchangeable but I think folks get the idea just fine using plain English .