A kaiken ... FINAL PICTURES

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Here is a project that is very exciting to me. In a way it will probably be one of those projects that I look back on and say 'everything changed after that'. I've been wanting to do a more traditional Japanese blade for a long time.. but hesitated because I've always felt that you had to have a certain mindset to approach it. Well.. I'm taking a Japanese metal work course in a couple of months with Patrick Hastings and I've been switching gears lately trying to get into this mindset.. both from an artistic stand point as well as craftsmanship. For example.. I've started teaching myself some sumi-e brush painting. May seem like an odd way to practice knife making.. but it requires hand control and an eye for Japanese aesthetics. So I started with my camera.. taking pictures of winter vegetation and overexposing scenes to create sumi-like images and trying to cultivate an 'eye' for this kind of art. For example:

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And then some practice with the brush.. bamboo is a good way to start

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Maybe some damascus chopsticks to really set the tone :-)

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And then a small sculpture inspired by the work of Jim Kelso...

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I also found myself temporarily in possession of a Edo period katana that I was able to fully document with my camera and ink:

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And finally I started making a knife! I've recently discovered the geometry of the moroha-zukuri style tanto and was captivated by it. During my research on the style I came upon Stuart Branson's recent take on it.. and if I can come even close to what he did I will be honored.

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Blade forged from Aldo 1075 with 15n20 core. It looks hollow ground in this picture.. but it's flat:

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I made some mokume-gane for the habaki from copper and nickel. The intention is to do a deep etch for texture but then a uniform dark/brown patina across the alloys:

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I then decided that I needed to make traditional tools to do the shirasaya. Knowing myself and my skill with the mill.. I knew I would never get an accurate recess in the wood using machines. So I made a couple of saya nomi (saya chisels) as well as a special chisel for engraving my signature in the nakago. This picture shows these things.. although not that well. You can also see the osage orange that will be the shirasaya.

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And then the habaki. This went well for a change.

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And a closeup of the blade with pre-hand polish finish:

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Anyway... this change in 'mindset' doesn't mean that I'm going to start making Japanese work all the time. Mostly it just means I'm going to slow down, immerse myself in the project, and use more traditional hand-tools when it makes sense. One thing I've been finding lately is that my desire for bigger and better machines has been a hindrance in many ways. I've slowly been converting more and more to the use of more traditional methods and I find that things become more efficient not messing with set-up all the time, I spend less on disposable tooling i.e. cut off wheels, drill bits and end mills, and it's altogether more enjoyable.
 
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Great project. I like the mokume habaki and the blade is looking great. Looks like you nailed the shinogi, nice and crisp.
I look forward to seeing it come together.
 
You had me from the first photograph. I'd like to frame that to remind me.
I know what you mean. I often play the shakuhachi before yaki-ire to remind me to slow down and pay attention.

Wonderful thread Scott, I'll be revisiting this one often. And thanks for the mention..:)
 
I've been following this one on facebook Scott, can't wait to see it all come together.
 
Thanks a bunch everybody.

Stuart.... I also found you in my research when I was looking into saya nomi. I think it was one of your comments that led me to the understanding of the rounded heel in the 'bull nose' geometry. I wouldn't have noticed that in the pictures I was looking at. It's amazing how well they work! I've also found a supplier of antique Japanese block planes (hirraganna) on eBay. can't wait to get the one I ordered.
 
I ended up with two saya nomi from japanwoodworker and they are amazing tools for the job.
I also have a Japanese pull plane and boy it takes some practice setting it right but they work very well. I'm so used to the western planes though. I use a spoke shave for the inner radius.

Wish I lived closer, I'd love to stop by.
 
the mind is like a parachute; it only works when opened.
 
Beautiful and very inspirational! Thanks for reminding us to be mindful of our craft and the infinite possibilities one can explore.
 
excellent... wish there were more makers doing this :)

+1

This is fantastic work, love the way you shared it and the photography is gorgeous.

I'll be following this for sure.

Thank you very much for your dedication.
 
This is really exciting!

I came to Japanese Sword Art training 14 years ago, and it had immense impact on my life.....breathing, walking, fighting, eating, sleeping(buckwheat hull pillows, anyone?), bathing, heated, self flushing Japanese toilet seats:D......

I learned probably a thousand Japanese words in studies over the years which served well when I actually went to Japan.

While I remain stubbornly and happily American, the Japanese influence in my life has yielded great adventures and discoveries, and I hope it does for you as well.

There are many paths out there for people, this one is mine.....congratulations on finding a new fork in yours!

Best Regards,

STeven Garsson
 
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