- Joined
- Oct 19, 2005
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- 19,805
Just check out Sarge's Po-Boy Pukko project thread that was recently updated, and also the Questions for a knifemaking noob thread. Both are recent. That'll tell you how to do the handle, and also how to do the File Steel.
For drilling handle holes I use a simple jig. Here it is.
Clamp a scrap of wood onto your drill press or mill table. Drill into it (maybe 1/2" ) with a bit close to the size of the shank of a nail you have in the shop. Cut the head off of the nail and insert it into the hole point up. Now the drill bit is centered over the tip of the nail!!!!!!! You can check this easily by lowering the bit (Don't touch the nail, just get close enough to sight it.) Mark the center of both ends of your handle material. place one mark on the point of the nail. Drill into the other mark. The hole will be centered. Then you can pull out the bit, lean the handle laterally and drill again. The jig keeps the shaft of the bit headed for the tip of the nail. This gives you a V shaped slot for the tang. Clean up the hole with a file. Voila!
For drilling handle holes I use a simple jig. Here it is.
Clamp a scrap of wood onto your drill press or mill table. Drill into it (maybe 1/2" ) with a bit close to the size of the shank of a nail you have in the shop. Cut the head off of the nail and insert it into the hole point up. Now the drill bit is centered over the tip of the nail!!!!!!! You can check this easily by lowering the bit (Don't touch the nail, just get close enough to sight it.) Mark the center of both ends of your handle material. place one mark on the point of the nail. Drill into the other mark. The hole will be centered. Then you can pull out the bit, lean the handle laterally and drill again. The jig keeps the shaft of the bit headed for the tip of the nail. This gives you a V shaped slot for the tang. Clean up the hole with a file. Voila!