Hey Skunk...
Yaa thats a nice method for sure..
Having not to rely on any silicone or tape is the way to go for sure..
I always seem to get a frigging wrinkle in mine and can't get the two pices together without f-ing something up..
Keep in mind these ones I've made have been slapped together..
For me it's been How Fast Can I Make One,, instead of how nice it looks..
I'm seriously thinking about doing this with scouts one night, however I'm going to have to think about it a little more...
The last time I did something with fire and Scouts,, one of them burned his locker down a school!! no kidding!!
ttyle
Eric
O/ST
I made one last night, using this method, took roughly 15 minutes?
Could probably do it in 10 mins if racing.
I think if we took the time to build a cutting jig, an exacto blade would slice the cans, and also create a taper edge, like what happens when cutting copper tubing with a tubing cutter.
You can also put the bottom piece in a freezer, and the top piece in a toaster oven. Top will expand, bottom will contract, then slide them together. Poorman's way for getting a Zero- tolerance fit, we used that method when rebuilding 2 stroke motors for dirt bikes.
But, for the sake of expediency, and to get a tight fit, try this.....
Take the bottom piece and a pair of needle-nose pliers.
grip only about 1/4" of the top edge, and twist. Do this in about 6 to 8 places, equally spaced, on the edge of the bottom piece. This should reduce the diameter enough to pop the top peice on. May take a little fidgeting and pressing IN, at certain spots, with your thumbs, but, the Top piece should finally clear Bottom edge, then press it on.
When pressing equal pressure is needed so as not to create a Kink. A small piece of 2x4 helps.
Hope that all makes sense.