daizee
Knifemaker / Craftsman / Service Provider
- Joined
- Dec 30, 2009
- Messages
- 11,115
Greetings Sub-Forum members.
This being my 5th new thread in the Becker sub-forum, I hereby submit my candidacy for Beckerhead membership. Mods, I will reply to the Beckerhead thread as per the requirements.
Last night I was kicking around the basement, itching to fiddle with some tools. The knife-in-progress I posted earlier is still waiting for heat-treat.
I had three old files that were annealed in the woodstove earlier in the week, and a couple big usable files discovered in an old toolbox. Unfortunately, all my current designs require wider material as they have a long curve to them. Itching to use hand tools rather than make drawings, I cast about for a quick straight-spined design that would fit inside the file's dimensions.
Hmm....
A little camera action...
A little CAD tracing action..
A little calculator action...
Some scaling action...
A little printer action...
Voila!
.
.
.
.
.
.
.
.
.
.
Oh yeah, baby.
After hacksawing and some grinding with the 1x42.
Profiling finished with files and the 1x42.
Primary Bevels well on their way. This project was also an excuse to cobble up a platen for my little grinder and experiment with angle block guides.
Spine. File teeth still slightly visible.
Underside.
Sanity check - Solid tang with pommel extension (unlike my Ka-bar gen-1).
This is the end of the work for the night. Besides, I need fresh drill bits and it's 3am.
The next evening, the work continues.
Here we see all the holes, and some color from the crude torch heat-treat. I considered using the woodstove, but I don't have any good long tongs. Gotta remedy that. Handles are roughed out of some lightly figured maple I pulled out of the woodpile a couple winters ago. I used the little bandsaw, grinder, and sandpaper.
Oops, skipped a step.
This is post coating!! Yeah, baby! The grinds will be in the white.
Handles have their pins and are gluing up. I only epoxied the pins, not the entire scales. The lanyard hole is lined with a brass tube for strength. I was going to do the whole business with little hex bolts, but alas the hardware store is closed and I'm impatient. Besides, 1/8" holes would have worked better for that. 3/16" holes would mean huge bolt heads and nuts. Shoulda thought of that in advance.
Oh, I put the secondary edge grind on too.
Sanded down the pins on the 1x42, removed the tape, and tru-oiled the scales. The uncoated bevels are much shinier in person. Silly camera.
Spine. Crude shaping - sort of a Russian Constructivist feel to it. I'm no artist, alas.
And the Family Shot.
And so, dear members, I give you the Unofficial, Unauthorized BK-2/3, a 65% scale version of the famous, indominable BK-2. And 10 hours of my life.
Specs are:
3.25" blade
3/16" thick
Probably W1 steel
Torch differential (ha ha) brine-quenched heat-treat
5-degree primary bevel
20-degree edge bevels on a semi-slack belt
medium-grit sandpaper-on-pad convex shaving-sharp edge
3/16" brass pins and lanyard liner
So in closing, I simply wish to remind everyone that when a Rat Packer loses his knife, he cries for his Mommy.
A Beckerhead MAKES ONE!
Yes, this IS the most fanboy thing I've ever done.
Cheers,
-Daizee
This being my 5th new thread in the Becker sub-forum, I hereby submit my candidacy for Beckerhead membership. Mods, I will reply to the Beckerhead thread as per the requirements.
Last night I was kicking around the basement, itching to fiddle with some tools. The knife-in-progress I posted earlier is still waiting for heat-treat.
I had three old files that were annealed in the woodstove earlier in the week, and a couple big usable files discovered in an old toolbox. Unfortunately, all my current designs require wider material as they have a long curve to them. Itching to use hand tools rather than make drawings, I cast about for a quick straight-spined design that would fit inside the file's dimensions.
Hmm....
A little camera action...
A little CAD tracing action..
A little calculator action...
Some scaling action...
A little printer action...
Voila!
.
.
.
.
.
.
.
.
.
.
Oh yeah, baby.

After hacksawing and some grinding with the 1x42.

Profiling finished with files and the 1x42.
Primary Bevels well on their way. This project was also an excuse to cobble up a platen for my little grinder and experiment with angle block guides.

Spine. File teeth still slightly visible.

Underside.

Sanity check - Solid tang with pommel extension (unlike my Ka-bar gen-1).
This is the end of the work for the night. Besides, I need fresh drill bits and it's 3am.

The next evening, the work continues.
Here we see all the holes, and some color from the crude torch heat-treat. I considered using the woodstove, but I don't have any good long tongs. Gotta remedy that. Handles are roughed out of some lightly figured maple I pulled out of the woodpile a couple winters ago. I used the little bandsaw, grinder, and sandpaper.

Oops, skipped a step.
This is post coating!! Yeah, baby! The grinds will be in the white.
Handles have their pins and are gluing up. I only epoxied the pins, not the entire scales. The lanyard hole is lined with a brass tube for strength. I was going to do the whole business with little hex bolts, but alas the hardware store is closed and I'm impatient. Besides, 1/8" holes would have worked better for that. 3/16" holes would mean huge bolt heads and nuts. Shoulda thought of that in advance.
Oh, I put the secondary edge grind on too.

Sanded down the pins on the 1x42, removed the tape, and tru-oiled the scales. The uncoated bevels are much shinier in person. Silly camera.

Spine. Crude shaping - sort of a Russian Constructivist feel to it. I'm no artist, alas.

And the Family Shot.

And so, dear members, I give you the Unofficial, Unauthorized BK-2/3, a 65% scale version of the famous, indominable BK-2. And 10 hours of my life.
Specs are:
3.25" blade
3/16" thick
Probably W1 steel
Torch differential (ha ha) brine-quenched heat-treat
5-degree primary bevel
20-degree edge bevels on a semi-slack belt
medium-grit sandpaper-on-pad convex shaving-sharp edge
3/16" brass pins and lanyard liner
So in closing, I simply wish to remind everyone that when a Rat Packer loses his knife, he cries for his Mommy.
A Beckerhead MAKES ONE!
Yes, this IS the most fanboy thing I've ever done.
Cheers,
-Daizee