Gentlemen,
I just had a long conversation with both Jason Williams and Bill McHenry, inventors of the Axis mechanism, about this very topic. They both advised against my providing customization services to others since the legalities have far-reaching dynamics into both patents and production licensing. I can totally understand this, and this is why I called them first before going through with this undertaking.
So for now, I can only do the next best thing...
Tell you where to get the stuff so that you can do it yourself!!!
www.smallparts.com has both the spring wire in varying thicknesses as well as the bronze washers. Start by going to the site and ordering the catalog.
With the wire, you don't need to heat-treat the bends where you wrap it around the Axis module and on the other end where you lock it into the hole. Use a caliper to determine the correct gauge wire in either stainless or carbon steel (your choice; carbon has more "umph"), order the wire, and then shape it with needlenose pliers till you get it right. The catalog will describe each type of wire and specify which is best in terms of "continuous springiness" and reliability.
The catalog also has the bronze washers. BM's stock nylatron washers vary in thicknesses with different models, not just with inner and outer diameter. Crack your BM open and measure the thickness, the outer and inner diameter, and then order two to three bronze washers to meet the thickness and diameters. Ideally, two bronze washers on each side of the blade will increase resistance to friction when kept lightly oiled as opposed to one bronze washer on both sides working singularly against stainless steel (blade and liner).
Well, there it is. Sorry this idea couldn't get off the ground, but I didn't want to step on toes and I didn't want to end up in trouble either! Thanks for your interest.
Professor.