One thing that gets overlooked is that there can be a few thousandths of an inch of decarb along the edge. A few passes on the grinder will take that off to good steel before you grind down to your final edge thickness. If you don’t clean this up, the edge will not hold beyond a few cuts.
Secondly, you didn’t mention geometry. What is the purpose of the knife, and who is going to use it? Most of my knives are under 0.010” at the edge before sharpening. I don’t do a lot of hard use blades, so slicing is what I prioritize. With simpler steels such as oil hardening tool steels and 10xx steels, 0.010” for general use is ok, and 0.005” for kitchen knives work well. With higher alloy steels such as z-wear, pd-1, cru-wear, 0.005” is the thickest I go. When I started making knives, 0.020” at the edge sharpened at 25dps was a common recommendation. That feels like a club to me know. My personal edc is 0.003” before sharpening at 10dps iirc. I’ve gone down to 5-6dps on a couple kitchen knives, and they cut!
This decarb issue is something that I didn’t think about and bit me on my first few knives years ago, so it’s entirely possible this could be part of the issue. I was confused about why they didn’t hold a good edge until I sharpened them a few times. Then it hit me, the edge is clearly decarbed too and needed to be ground back a bit.