RE: Man those are sweet Richard ...How exactly does the jig work if you don't mind me asking?
Hi, in the last picture you see a Aluminium guide screwed into the wood base, to the left the router cutter has a ball race on the bottom so it follows the Aluminum plate you then screw your rough cut scale to the Aluminium and run the router cutter around it and you end up with picture number one. All hand work after that.
Richard
Cool, great idea TB. I just screw the rough cut scales onto the knife and sand if from there but its not the best method since each set of scales pretty much ends up being custom made for that particular blade and non-transferable between different models. How long does it take you to blank out the scales and do the aluminum templates get worn down and have to be replaced eventually? Btw, I've seen some of your stuff on the Australian blade forums...Great work.