Micarta is one of only a few materials that I don't shape entirely by file/hand.
I will use a new 36 grit to knock off the corners and do a little basics profiling, but I will still finish with files.
Hi Vern...
I use a cheap 36 AO belt. An expensive ceramic is close coated meaning it has a much higher coverage of abrasive material and often more bonding agent on the belt. All this clogs up with micarta or other phenolic easily. A cheap AO belt is usally open coated and has less resin bonding agent. This give the ground/melted micarta a place to go and not clog up the belt. You can take Micarta up a fine a finish grit as you want but it probably does better with buffing after 220 grit.
I use old used belts from 36 to about 220, never new ones. And I do use a respirator when I grind Micarta. I agree that buffing (I use green compound) is what brings out the luster, not the grinding.
36 for rough, moving up through 220 and 400. I finish with 600 by hand and then buff with white compound. I've buffed straight from 220, but found that if I worked up into the 400-600 range, I got more shine/polish.
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